Installation
! CAUTION
Fuel Injection engines MUST be lifted with a lift-
ing arm or damage to engine components will oc-
cur.
Engine Installation/Alignment
1.
Follow instructions “a”- “e”:
2.
Attach a suitable sling to lifting eyes on engine
and adjust so that engine is level when sus-
pended. (Refer to “Removal” section for loca-
tion of lifting eyes.)
a. Be certain fiber washers (cemented in place)
on inner transom plate are present. Inspect fi-
ber washers. Replace if worn or damaged.
3.
4.
Lift engine into position (in boat), using an over-
head hoist.
b. Install double wound lockwashers onto inner
transom plate inside fiber washer.
Align rear engine mounts with inner transom
plate mounts while simultaneously aligning ex-
haust tubes with exhaust pipe hoses (bellows).
c. Be certain rear engine mount locknuts are in
position as shown.
d. Lubricate exhaust bellows with soap and wa-
ter to ease installation.
IMPORTANT: Engine attaching hardware must be
installed in sequence shown.
e. Lubricate engine coupler splines with Quick-
silver Engine Coupler Spline Grease.
5.
Install both rear engine mounting bolts and
hardware as shown. Torque to 35-40 lb. ft.
(47-54
N·m).
a
a
b
c
c
b
d
d
e
72023
g
a - Double Wound Lockwasher
b - Fiber Wound Lockwasher (Cemented In Place)
c - Inner Transom Plate Mount (Engine Support)
d - Locknuts (Engine Mounting Bolts)
h
f
72535
!
CAUTION
Center lifting eye (located on top of thermostat
housing) is used for engine alignment only. DO
NOT use to lift entire engine.
a - Bolt, Rear Engine Mounting
b - Washer, Large Steel
c - Metal Spacer
d - Rear Engine Mount
e - Double Wound Lockwasher
f - Fiber Washer
g - Inner Transom Plate Mounts
h - Locknut (Hidden In This View)
!
CAUTION
DO NOT allow lifting sling to hook or compress
engine components or damage will occur.
Index
90-823224--2 796
MCM MODELS - BRAVO AND BLACKHAWK DRIVES - 2A-3
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1993, 1994, 1995, 1996, 1997 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews. Hugely helpful service manual! Perfect. Thank you!
Manuals are all Important for Technician
This book is invaluable if you do your own repairs. Great book.
Could not find a copy until a search brought me here.
Excellent print.
Thank you