Torque Specifications
When current is supplied to the rotor field winding,
andtherotoristurned,themovementofthemagnetic
fields created induces an alternating current into the
stator windings. The rectifier bridge then changes
this alternating current to direct current which ap-
pears at the output terminal. A diode trio also is con-
nected to the stator windings to supply current to the
regulator and the rotor field during operation.
Fastener Location
End Frame Screws
Brush Setscrews
in. lb.
55
ft. lb.
N·m
5.5
18
1.5
Regulator Mounting
Screws
42
4.2
Voltage output of the alternator is controlled by regu-
lating the current supplied to the rotor field. This is ac-
complished by a transistorized voltage regulator that
senses the voltage at the battery and regulates the
field current to maintain alternator voltage within pre-
scribed limits for properly charging the battery. Cur-
rent output of the alternator does not require regula-
tion, as maximum current output is self-limited by the
design of the alternator. As long as the voltage is reg-
ulated within the prescribed limits, the alternator can-
not produce excessive current. A cut-out relay in the
voltage regulator also is not required, as the rectifier
diodes (which allow current to flow in one direction
only) prevent the battery from discharging back
through the stator.
Regualtor Leads
Ground Terminal Nut
Pulley Nut
25
25
42
2.5
2.5
4.2
Alternator Brace to
Alternator
20
30
35
30
27
41
48
41
Alternator Brace to
Block
Alternator to Mounting
Bracket
Alternator Mounting
Bracket
V-Belt Tension (Note)
Depress 1/4 in.
Due to the lack of residual magnetism in the rotor
pole pieces, a small amount of current must be
supplied to the rotor field to initially start the alternator
charging. This is accomplished by means of an exci-
tationcircuitintheregulatorwhichisconnectedtothe
ignitionswitch.Oncethealternatorbeginstoproduce
output, field current is supplied solely by the diode
trio, as explained, preceding.
Description
The alternator has a rotor, which is supported in two
end frames by ball bearings, and is driven by a pulley
at approximately twice engine speed. The rotor con-
tains a field winding that is enclosed between two
multiple-finger pole pieces. The ends of the field
winding are connected to two brushes (mounted in
the rear end frame) which make continuous sliding
(or slipping) contact with the slip rings. The current
(flowing through the field winding) creates a magnet-
ic field that causes the adjacent fingers of the pole
piecestobecomealternatenorthandsouthmagnetic
poles.
The alternator also is equipped with a fan (mounted
on the rotor shaft) which induces air flow through the
alternator to remove the heat created by the rectifiers
and stator. A capacitor protects the rectifier system
from high voltages and suppresses radio noise.
Precautions
A 3-phase stator is mounted directly over the rotor
pole pieces and between two end frames. It consists
of three windings wound 120 degrees electrically
out-of-phase on the inside of a laminated core. The
windings are all connected together on one end,
while the other ends are connected to a full-wave rec-
tifier bridge.
The following precautions MUST BE observed when
working on the alternator system. Failure to observe
these precautions may result in serious damage to
the alternator or alternator system.
1.
2.
DO NOT attempt to polarize the alternator.
DO NOT short across or ground any of the termi-
nals on the alternator, except as specifically in-
structed in the “Troubleshooting Tests.”
The rectifier bridge contains six diodes which are ar-
ranged so that current flows from ground, through the
stator and to the output terminal, but not in the oppo-
site direction.
3.
NEVER disconnect the alternator output lead or
battery cables when the alternator is being driven
by the engine.
Index
4C-2 - CHARGING SYSTEM
90-823224--2 796
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1993, 1994, 1995, 1996, 1997 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(4 votes, average: 4.5 out of 5)
Marine readers have rated 1993 1997 Mercury-MerCruiser GM V8 454 CID 7.4L and 502 CID 8.2L Marine Engines Service Manual Number 16 4.5 out of 5.0 based on 4 product reviews. Hugely helpful service manual! Perfect. Thank you!
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This book is invaluable if you do your own repairs. Great book.
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