Mercury MerCruiser Engines Service Manual Number 24 GM V-8 305 CID 350 CID

ELECTRICAL SYSTEMS
Section 4A - Starting System
Identification . . . . . . . . . . . . . . . . . . . . . . . .
4A-2
4A-2
4A-2
4A-3
4A-4
4A-4
4A-4
4A-6
4A-7
4A-8
4A-8
Exploded View . . . . . . . . . . . . . . . . . . . . . .
4A-13
4A-14
4A-14
4A-14
4A-14
4A-14
4A-14
4A-15
Replacement Parts Warning  . . . . . . . . . .
General Precautions . . . . . . . . . . . . . . . . .
Typical Starting System Components  . .
Positive Current Flow  . . . . . . . . . . . . . . . .
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Cable Recommendations  . . .
Maintenance  . . . . . . . . . . . . . . . . . . . . .
Testing  . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage  . . . . . . . . . . . . . . . . . . . . . . . . .
Charging Guide  . . . . . . . . . . . . . . . . . .
How Temperature Affects
Solenoid Switch . . . . . . . . . . . . . . . . . . . . .
Removal   . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . .
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal   . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection  . . . . . . . . . . .
Checking Pinion Clearance  . . . . . . . .
Checking Commutator
End Frame Gap . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . .
Delco PG260F1 Starter  . . . . . . . . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . . .
Starter Specifications   . . . . . . . . . . . . .
Torque Specifications  . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives  . . . . .
Description  . . . . . . . . . . . . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . . . . . . . . .
Motor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal   . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly  . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection  . . . . . . . . . . .
Reassembly  . . . . . . . . . . . . . . . . . . . . .
Checking Pinion Clearance  . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . .
4A-16
4A-17
4A-18
4A-18
4A-18
4A-18
4A-18
4A-18
4A-19
4A-20
4A-20
4A-20
4A-24
4A-24
4A-28
4A-29
Battery Power  . . . . . . . . . . . . . . . . . . .
Standard Starter Slave Solenoid  . . . . . .
Identification  . . . . . . . . . . . . . . . . . . . . .
Testing / Replacement . . . . . . . . . . . . .
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Motor Voltage   . . . . . . . . . . . . .
Voltage Drop In Starting System  . . . .
Delco 14MT Direct Drive Starter . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . . .
Starter Specifications   . . . . . . . . . . . . .
Torque Specifications  . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives  . . . . .
4A-9
4A-9
4A-9
4A-10
4A-10
4A-10
4A-11
4A-12
4A-12
4A-12
4A-12
4A-12
90-861327--1
OCTOBER 1999
Page vii
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1998, 1999, 2000, 2001
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Mercury MerCruiser Engines Service Manual Number 24 GM V-8 305 CID 350 CID SKU UPC Model
Fernando Woll on Dec 09, 2014. Boat Engine

Great performance engine.
Class 1


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