Mercury MerCruiser Engines Service Manual Number 24 GM V-8 305 CID 350 CID

SERVICE MANUAL NUMBER 24
IGNITION SYSTEM
6.
Using these holes as guides, drill through other side of gear with a 3/16 in. carbide tipped
drill.
IMPORTANT: If a new gear has only a dimple, you will have to drill through one side
of the gear before you slide gear onto shaft. In most cases it is recommended to have
a machine shop complete the drilling operation for new gear installation.
a
d
b
72735
c
a  - Drill Press
b  - 3/16 in. Carbide Tip Drill
c  - V-Block
d  - New Gear
7.
8.
Install sensor, sensor wheel, rotor and Ignition Module (if mounted on distributor)
Install distributor.
Distributor Installation
ENGINE NOT ROTATED
1.
2.
Install new gasket on distributor housing.
Turn rotor approximately 1/8-turn in a counterclockwise direction past mark previously
scratched on distributor housing.
3.
Work distributor down into position in engine block with distributor positioned as noted
during removal.
IMPORTANT: You may need to move rotor slightly to start gear into mesh with cam-
shaft gear, but rotor should line up with the mark when distributor is in place. Distrib-
utor shaft must enter oil pump shaft for complete installation.
4.
5.
6.
Connect all disconnected wires.
Install cap.
Coat any exposed terminals with Quicksilver Liquid Neoprene.
90-861327--1
OCTOBER 1999
Page 4B-23
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1998, 1999, 2000, 2001
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- 895 pages
Document File TypePDF
CopyrightAttribution Non-commercial
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Mercury MerCruiser Engines Service Manual Number 24 GM V-8 305 CID 350 CID SKU UPC Model
Fernando Woll on Dec 09, 2014. Boat Engine

Great performance engine.
Class 1


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