Mercury MerCruiser Engines Service Manual Number 24 GM V-8 305 CID 350 CID

STARTING SYSTEM
SERVICE MANUAL NUMBER 24
Solenoid Switch
The solenoid switch can be removed and replaced if defective.
Removal
1.
2.
3.
Remove starter motor as outlined.
Remove screw from field coil connector and solenoid attaching screws.
Twist solenoid to disengage tab, and remove.
Installation
1.
2.
3.
4.
Install solenoid onto plunger.
Twist solenoid to engage tab.
Install screws and tighten securely.
Install field coil connector screw.
Motor
WARNING
Disconnect battery cables at battery before removing starter.
1.
Disconnect battery cables from battery.
Disconnect wires from solenoid terminals.
2.
Removal
1.
2.
Remove starter mounting bolts.
Remove from engine.
Cleaning and Inspection
IMPORTANT: DO NOT use grease  dissolving solvents for cleaning. Such a solvent
would dissolve grease packed in clutch mechanism and damage armature and field
coil insulation.
Field coils should be removed  only where defects are indicated by tests.  Defective parts
should be replaced or repaired.
1.
2.
3.
Check pinion teeth.
Check spring for tension and drive collar for wear.
Check that brush holders are not damaged or bent and will hold brushes against com-
mutator.
4.
Inspect armature commutator. If rough or out-of-round, turn down and undercut. Inspect
points (where armature  conductors join commutator bars)  for good, firm connection.
Burned commutator bar is usually evidence of poor connection.
Index
Page 4A-14
90-861327--1   OCTOBER 1999
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1998, 1999, 2000, 2001
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Mercury MerCruiser Engines Service Manual Number 24 GM V-8 305 CID 350 CID SKU UPC Model
Fernando Woll on Dec 09, 2014. Boat Engine

Great performance engine.
Class 1


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