Mercury MerCruiser Engines Service Manual Number 24 GM V-8 305 CID 350 CID

SERVICE MANUAL NUMBER 24
CLOSED COOLED MODELS
Testing
1.
2.
Clean thermostat in soap and water to remove any deposits or debris.
Inspect thermostat for corrosion or other visible damage.
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3.
4.
If thermostat is suspected of producing insufficient engine temperature, check thermo-
stat for leakage by holding it up to lighted background. Light leakage around the thermo-
stat valve indicates that thermostat is not closing completely and should  be replaced.
(A small amount of leakage at one or two points around the valve perimeter is accept-
able.)
Check opening and closing temperature of thermostat (using a tester similar to the one
shown), as follows:
a.   Fill tester to within 1 in. (25 mm) of top with tap water. Do not use distilled water.
b.   Open thermostat valve and insert thread. Position thermostat on nylon string so that
it will be just below water level when suspended, then allow valve to close. Suspend
thermostat in water.
b
a
c
72675
a  - Thermometer
b  - Nylon String
c  - Thermostat (Typical)
c.   Place thermometer in container and position so that bottom of thermometer is even
with bottom of thermostat. Do not allow thermometer to touch container.
IMPORTANT: When performing  instructions d. and e. water  must be agitated thor-
oughly to obtain accurate results.
d.   Plug in  tester and  observe temperature  at which  thermostat opens  (thermostat
drops off thread).
e.   Unplug tester and allow water to cool to a temperature 10°F (5°C) below specified
temperature on thermostat. Thermostat must be completely closed at this tempera-
ture.
f.
Replace a thermostat that fails to meet all of the preceding tests.
Index
90-861327--1
OCTOBER 1999
Page 6B-11
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1998, 1999, 2000, 2001
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Mercury MerCruiser Engines Service Manual Number 24 GM V-8 305 CID 350 CID SKU UPC Model
Fernando Woll on Dec 09, 2014. Boat Engine

Great performance engine.
Class 1


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