EXHAUST SYSTEM
Section 7A - General
Exhaust System Requirements . . . . . . . .
Exhaust Elbow Risers . . . . . . . . . . . .
MCM (Sterndrive) Engines With
7A-2
7A-2
Thru-Transom Exhaust . . . . . . . . . . .
MIE (Inboard) Engines . . . . . . . . . . . .
Exhaust Hose Connection . . . . . . . . .
Exhaust Tube Requirements . . . . . . . . . .
7A-2
7A-3
7A-3
7A-4
Section 7B - Manifolds, Elbows And Risers
Torque Specifications . . . . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives . . . . .
Disassembly . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection . . . . . . . . . . . . . .
7B-2
7B-2
7B-2
7B-3
Installation . . . . . . . . . . . . . . . . . . . . . . . . .
Gaskets . . . . . . . . . . . . . . . . . . . . . . . . .
Manifold . . . . . . . . . . . . . . . . . . . . . . . . .
Sterndrive Exhaust Extension . . . . . .
7B-5
7B-5
7B-6
7B-7
Section 7C - Collectors
Torque Specifications . . . . . . . . . . . . . . . .
7C-2
7C-2
7C-3
7C-3
7C-4
7C-5
7C-5
7C-6
7C-7
Silent Choice Exhaust System . . . . . . . .
Exhaust Tube Installation . . . . . . . . . .
7C-8
7C-8
Lubricants / Sealants / Adhesives . . . . .
Bullhorn Exhaust . . . . . . . . . . . . . . . . . . . .
Shutter Replacement . . . . . . . . . . . . . .
Component Replacement . . . . . . . . . .
Thru-Transom Exhaust . . . . . . . . . . . . . . .
Shutter Replacement . . . . . . . . . . . . . .
Component Replacement . . . . . . . . . .
Below Swim Platform Exhaust Pipe . . . .
Air Tube Routing . . . . . . . . . . . . . . . . . 7C-10
Maintenance . . . . . . . . . . . . . . . . . . . . .
7C-11
Exhaust Muffler Kit . . . . . . . . . . . . . . . . . . 7C-12
Cleaning and Inspection . . . . . . . . . . . 7C-13
Installation . . . . . . . . . . . . . . . . . . . . . . . 7C-14
Maintenance Instructions . . . . . . . . . . 7C-15
DRIVES
Section 8A - Velvet Drive In-Line And V-Drive Transmission
Specifications . . . . . . . . . . . . . . . . . . . . . . .
Identification . . . . . . . . . . . . . . . . . . . . .
Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specifications . . . . . . . . . . . . .
Fluid Specifications . . . . . . . . . . . . . . .
Pressure Specifications . . . . . . . . . . .
Important Information . . . . . . . . . . . . . . . .
Shift Control and Cables . . . . . . . . . . .
Engine . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission . . . . . . . . . . . . . . . . . . . . .
Propeller . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Shift Lever . . . . . . . . . .
8A-2
8A-2
8A-2
8A-2
8A-3
8A-3
8A-4
8A-4
8A-4
8A-4
8A-5
8A-5
Shift Cable Adjustment . . . . . . . . . . . . . . .
Checking Transmission Fluid Level . . . .
Changing Transmission Fluid . . . . . . . . .
Draining Transmission . . . . . . . . . . . . .
Filling Transmission . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Lever Installation . . . . . . . . . . . . . . .
Pressure Test . . . . . . . . . . . . . . . . . . . . . . .
Transmission Repair . . . . . . . . . . . . . . . . .
8A-5
8A-6
8A-7
8A-7
8A-9
8A-10
8A-10
8A-12
8A-13
8A-13
Page xiv
90-861327--1 OCTOBER 1999
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 305 CID, Mercury MerCruiser 350 CID |
| Model Year | 1998, 1999, 2000, 2001 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
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Marine readers have rated Mercury MerCruiser Engines Service Manual Number 24 GM V-8 305 CID 350 CID 4.0 out of 4.0 based on 1 product reviews. Great performance engine.
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