Mercury MerCruiser Engines Service Manual Number 24 GM V-8 305 CID 350 CID

SERVICE MANUAL NUMBER 24
DIAGNOSTICS
Chart A-3 (2 of 2): Engine Cranks But Will Not Run
Step
Action
Yes
No
PROCEED TO
Was the “On-Board Diagnostic” (OBD) System Check
Performed?
1.
Step 2.
Step 3.
Step 4.
OBD
a.   Key OFF for minimum of 10 seconds.
b.   Key ON.
Chart
A-5
2.
3.
c.   Listen for fuel pump to run.
Does Fuel Pump Run For 2 Seconds?
Check for secondary ignition spark.
Is Adequate Spark Present?
Chart
A-7
a.   Install fuel pressure gauge.
b.   Ignition OFF for 10 seconds.
c.   Ignition ON. Fuel pump will run for about 2 seconds.
Chart
A-4
4.
Step 5.
d.   Note fuel  pressure with pump  running. The  pressure
may drop after the pump stops running.
Is Fuel Pressure Greater Than 25 psi (172 kPa)?
a.   Ignition OFF.
b.   Disconnect ECM connectors.
5.
6.
Step 6.    Step 10.
Step 7.     Step 8.
c.   Measure resistance between ECM CKT 467 and ECM
CKT 468.
Is The Resistance Greater Than 1 ohm?
Check resistance across each injector in the circuit.
MPI: Is Resistance Greater Than 10 ohms?
TBI: Is Resistance Greater Than 1 ohm?
a.   Reconnect injectors.
b.   Ignition OFF.
c.   Disconnect ECM.
7.
8.
Step 11.    Step 9.
d.   Ignition ON.
e.   Using a test light connected to ground, probe ECM CKT
467
and CKT 468.
Does Test Light Illuminate?
Locate and repair  short to ground or  replace any injector
that measures low.
9.
Locate and repair open in CKT 467 or CKT 468.
Check for short to ground in CKT 467 or CKT 468.
a.   Disconnect all injectors.
10.
Verify
Repair
b.   Ignition ON.
11.
c.   Using a test light connected to ground, probe CKT 467
and CKT 468 on the ECM side of the injector  harness
(Test one injector harness on each side of the engine).
If light is ON, locate and repair short to voltage.
Index
90-861327--1
OCTOBER 1999
Page 5G-31
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1998, 1999, 2000, 2001
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Mercury MerCruiser Engines Service Manual Number 24 GM V-8 305 CID 350 CID SKU UPC Model
Fernando Woll on Dec 09, 2014. Boat Engine

Great performance engine.
Class 1


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