Mercury MerCruiser Engines Service Manual Number 24 GM V-8 305 CID 350 CID

CHARGING SYSTEM
SERVICE MANUAL NUMBER 24
c.   If reading is high or infinite (no meter movement), high resistance or an open exists
in the field circuit. Check for poor connections between field winding leads and slip
ring terminals. If cause for open or high resistance cannot be found, connect ohm-
meter directly to slip ring terminals. If correct reading is now obtained, or if reading
is still high or infinite, replace complete rotor assembly.
d.   If reading is low, a short exists in the field circuit. Inspect  slip rings to be sure that
they are not bent and touching outer slip ring. Also, be sure that excess solder is not
shorting terminals to aft slip ring. If cause for short cannot be found, unsolder field
winding leads from  slip ring terminals and  connect ohmmeter directly to leads.  If
correct reading is  now obtained, or if  reading is still low, slip  rings and rotor field
windings are shorted, and complete rotor assembly must be replaced.
d
b
c
a
73112
a  - Field Winding Leads
b  - Slip Rings
c  - Rotor Shaft
d  - Pole Pieces
2.
Test rotor field circuit for grounds  (Test 2), using an ohmmeter (set on R x1  scale) as
follows:
a.   Connect one lead of ohmmeter to either slip ring and the other lead to rotor shaft or
pole pieces.
b.   Meter should indicate no continuity (meter should not move).
c.   If continuity does exist, complete rotor assembly must be replaced.
IMPORTANT: If alternator has  output at low speeds, but  no output at high speeds,
rotor  field winding  may  be shorting  or  grounding out,  due  to centrifugal  force.
Replace rotor if all other electrical components test good.
STATOR
IMPORTANT: Stator leads MUST BE disconnected from rectifier for this test.
1.
Test stator for grounds (Test 1), using an ohmmeter (set on R x1 scale) as follows:
a.   Connect one lead of ohmmeter to one of the stator leads and the other lead to stator
frame. Be sure that lead makes good contact with frame.
b.   Meter should indicate no continuity (meter should not move). If continuity does exist,
stator is grounded and must be replaced.
2.
Test for opens in stator (Test 2), using an ohmmeter (set on R x1 scale) as follows:
a.   Connect ohmmeter between each pair of stator windings (three different ways).
Page 4C-12
90-861327--1   OCTOBER 1999
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1998, 1999, 2000, 2001
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CopyrightAttribution Non-commercial
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Mercury MerCruiser Engines Service Manual Number 24 GM V-8 305 CID 350 CID SKU UPC Model
Fernando Woll on Dec 09, 2014. Boat Engine

Great performance engine.
Class 1


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