Mercury MerCruiser Engines Service Manual Number 24 GM V-8 305 CID 350 CID

SERVICE MANUAL NUMBER 24
Idle Air Control (IAC) Valve
REMOVAL
FUEL INJECTION DISASSEMBLY AND REASSEMBLY
1.
2.
Remove flame arrestor, throttle cable and throttle body.
Disconnect electrical connector at idle air control (IAC) valve.
b
b
a
a
75788
75788
Earlier Style Throttle Body
Later Style Throttle Body
a  - Idle Air Control (IAC) Valve Connector
b  - Screws
3.
Remove IAC from throttle body.
CLEANING AND INSPECTION
1.
Remove and discard sealing O-ring from IAC valve. Clean sealing surfaces, pintle valve
seat, and  air passage  with  a carburetor  cleaner to  remove carbon  deposits, being
careful not to  push or pull on the  IAC valve pintle. Force  exerted on the pintle might
damage the  worm drive. DO  NOT use a  cleaner that contains  the extremely strong
solvent methyl ethyl ketone.
NOTE: Shiny spots on the pintle, or seat, are normal and do not indicate misalignment or
a bent pintle shaft.
2.
Inspect the entire assembly for any obvious physical damage.
INSTALLATION
IMPORTANT: If installing a new IAC valve, be sure to replace it with the correct IAC
valve pintle shape and diameter are designed for the specific application.
1.
Install new O-ring on IAC valve.
a
b
75784
a  - Idle Air Control (IAC) Valve
b  - O-Ring
90-861327--1
OCTOBER 1999
Page 5E-43
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1998, 1999, 2000, 2001
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- 895 pages
Document File TypePDF
CopyrightAttribution Non-commercial
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Mercury MerCruiser Engines Service Manual Number 24 GM V-8 305 CID 350 CID SKU UPC Model
Fernando Woll on Dec 09, 2014. Boat Engine

Great performance engine.
Class 1


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