Mercury MerCruiser GM V8 GM V8 454 CID 7.4L and 502 cid 8.2L Marine Engines Service Manual Number 23

MANIFOLDS AND ELBOWS
SERVICE MANUAL NUMBER 23
Torque Specifications
Fastener Location
lb-ft
Nm
Hose Clamp
Securely
Exhaust Elbow
Exhaust Manifold
25
34
Lubricants / Sealants / Adhesives
Description
Part Number
Quicksilver Perfect Seal
92-34227--1
Removal
WARNING
Avoid  possible  injury  or  damage  to  equipment  should  wires  be  accidentally
shorted. Disconnect BOTH battery cables from battery before proceeding.
1.
Disconnect battery cables from battery.
CAUTION
To avoid severe engine damage. Exhaust elbows and manifolds MUST BE drained
to prevent water (or  coolant) from entering combustion chambers  when exhaust
elbows are removed.
2.
Drain water from manifold and exhaust elbow. Refer to SECTION 1B.
Disconnect exhaust bellows and cooling hoses.
Starboard Manifold:
3.
4.
a.   Disconnect both shift cables (MCM only).
b.   Disconnect instrument harness plug from engine  harness, if mounted on exhaust
elbow.
c.   Remove shift plate assembly from exhaust elbow (MCM only).
d.   Remove bolt holding bracket for Quicksilver Water Separating Fuel Filter to exhaust
manifold.
5.
6.
Port Manifold:
a.   Remove remote oil filter and bracket.
b.   Remove components from exhaust elbows (if necessary).
Remove exhaust elbow.
NOTE: Later models will have an open gasket (four slots) instead of a restrictor gasket (two
slots and two holes). If replacing gaskets, it is acceptable to replace the old gaskets with the
open gaskets. Be sure that the same type of gasket is used on both manifolds.
Page 7B-2
90-861326--1   MARCH 1999
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1998, 1999, 2000, 2001
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- 1027 pages
Document File TypePDF
CopyrightAttribution Non-commercial
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Mercury MerCruiser GM V8 GM V8 454 CID 7.4L and 502 cid 8.2L Marine Engines Service Manual Number 23 SKU UPC Model
Matt on Apr 08, 2015.

Just need the manual. Wrote review. Can't technically review what I haven't seen yet...


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