Mercury MerCruiser GM V8 GM V8 454 CID 7.4L and 502 cid 8.2L Marine Engines Service Manual Number 23

TROUBLE CODE DIAGNOSTICS - 7.4L MPI
SERVICE MANUAL NUMBER 23
Code 41 (2 of 3): Ignition Control (IC) Circuit (Scan) Open IC Circuit
STEP
ACTION
VALUE
YES
NO
PROCEED TO
Locate and repair open in CKT 423. If a prob-
lem is found, repair as necessary. Was a prob-
lem found?
5
Step 6
Replace faulty distributor ignition module. Is
action complete?
6
7
Verify
Repair
Repair faulty ECM connections or replace
faulty ECM. Is action complete?
Trouble code is intermittent. Refer to “Diagnos-
tic Aids” on facing page. Check harness and
connectors for an intermittent open in CKT
423.
8
Code 42 (1 of 3): Ignition Control (IC) Circuit (Scan) - Grounded IC Circuit,
Open Bypass Circuit, or Grounded Bypass Circuit
CIRCUIT DESCRIPTION:
When the system is running on the ignition module or crank mode, no voltage on the bypass
line, the ignition module grounds the IC signal. The ECM expects to detect a low voltage on
the IC line during this condition. If the ECM sees voltage, it sets Code 41 and will not go into
the IC mode.
When the RPM  for IC is  reached (about 300 RPM),  and bypass voltage applied,  the IC
should no longer be grounded in the ignition module, so the IC voltage should be varying.
If the bypass line is open or grounded, the ignition module will not switch to IC mode. The
IC line, CKT 423 voltage will be low and Code 42 will be set.
If CKT  423 is grounded,  the IC  module will switch  to IC  mode but, because  the line  is
grounded, there will not be an IC signal and a trouble code 42 will be set.
DIAGNOSTIC AIDS:
Check for the following conditions:
Poor  connection  at  ECM.  Inspect  harness  connectors  for  backed  out  terminals,
improper mating, broken locks, improperly formed or damaged terminals, and poor ter-
minal to wire connection.
Damaged harness. Inspect the wiring harness for damage.
If the engine starts and stalls, it may set a false DTC 41 or 42. Clear DTC’s and repair
stalling condition.
After repairs, clear DTC’s following “Clearing Trouble Codes” procedure at the front of this
section. Failure to do so may result in DTC’s not properly being cleared.
Page 5G-60
90-861326--1   MARCH 1999
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1998, 1999, 2000, 2001
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Mercury MerCruiser GM V8 GM V8 454 CID 7.4L and 502 cid 8.2L Marine Engines Service Manual Number 23 SKU UPC Model
Matt on Apr 08, 2015.

Just need the manual. Wrote review. Can't technically review what I haven't seen yet...


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