454
CID (7.4L) / 502 CID (8.2L)
SERVICE MANUAL NUMBER 23
Oil Filter By-Pass Valve and Adaptor
CAUTION
Engine with front mounted vertical oil cooler MUST have a 30 psi oil pressure relief
valve installed. Severe engine damage or failure will occur if not installed.
Inspection and / or Replacement
Oil by-pass valve and adaptor should be inspected whenever engine is disassembled for
major repair or whenever inadequate oil filtration is suspected.
Referto“EnginePartsList”whenorderingpartsforoilfilterby-passvalve,adaptorassembly
or remote oil filter parts.
1.
2.
3.
4.
5.
Remove oil hoses from adaptor.
Remove hose fitting and seal from adaptor.
Remove connector.
Clean parts in solvent and blow dry with compressed air.
Inspect fiber valves for cracks or other damage. Check that valves fit tightly against
seats. Push each valve down and release it. Valves should return freely to their seats.
If valve operation is questionable, by-pass valve should be replaced.
a
72546
Typical By-Pass Valve and Adaptor
a - Fiber Valves (Ensure That Valves Fit Tightly Against Their Seals)
6.
7.
8.
9.
Wipe out valve chamber in cylinder block to remove any foreign material.
Install by-pass valve (if replaced) and connector. Torque adaptor nut to 20 lb-ft (27 Nm).
Lubricate adaptor seal with engine oil. Install hose fitting and torque to specifications.
Apply Perfect Seal to hose threads. Install and tighten securely.
Index
Page 3A-86
90-861326--1 MARCH 1999
Product Specification
Categories | Mercury MerCruiser Manuals |
---|---|
Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
Model Year | 1998, 1999, 2000, 2001 |
Download File |
|
Document File Type | |
Copyright | Attribution Non-commercial |
Just need the manual. Wrote review. Can't technically review what I haven't seen yet...