SERVICE MANUAL NUMBER 23
STARTING SYSTEM
6.
If clearance is not within limits of .010-.160 in. (0.25-4.00 mm), it may indicate excessive
wear of solenoid linkage, shift lever yoke, or improper assembly of shift lever mecha-
nism. Replace worn or defective parts, since no provision is made for adjusting pinion
clearance.
a
b
c
72077
a- Pinion
b- Retainer
c- Feeler Gauge
Installation
IMPORTANT: Install special mounting shim (if equipped) between starter motor and
engine block.
1.
2.
Placestartermotorinpositionandinstallmountingbolts.Torqueboltsto30lb-ft(41Nm).
Connect YELLOW/RED wire to terminal S of solenoid. Connect ORANGE wire, RED
wire, and battery cable to large terminal of solenoid. Tighten fasteners securely. Coat
terminals with Quicksilver Liquid Neoprene. Install battery cable boot, if so equipped.
3.
Connect battery cables to battery in the following order. Connect positive (+) cable to
positive (+) battery terminal and tighten cable clamp. Then connect negative (–) cable
to negative (–) terminal and tighten clamp.
Index
90-861326--1
MARCH 1999
Page 4A-47
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1998, 1999, 2000, 2001 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
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Marine readers have rated Mercury MerCruiser GM V8 GM V8 454 CID 7.4L and 502 cid 8.2L Marine Engines Service Manual Number 23 5.0 out of 5.0 based on 1 product reviews. Just need the manual. Wrote review. Can't technically review what I haven't seen yet...