Mercury MerCruiser GM V8 GM V8 454 CID 7.4L and 502 cid 8.2L Marine Engines Service Manual Number 23

TROUBLE CODE DIAGNOSTICS - 454/502 MAG MPI & 8.2L MPI
SERVICE MANUAL NUMBER 23
Code 21 (2 of 3): Throttle Position (TP) Sensor Circuit (Scan)
TEST DESCRIPTION:
Number(s) below refer to step number(s) on the diagnostic table.
Step 2: With throttle closed the TP sensor should read between .3 and .8 volt. If it does not,
check throttle cable adjustment or for bent linkage.
Step 4: With the TP sensor disconnected, the TP voltage should go low if the ECM and wir-
ing are OK.
Step 7: Probing CKT 813 with a DVOM to CKT 416 checks the sensor ground. A faulty sen-
sor ground will cause a Code 21.
STEP
ACTION
VALUE
YES
NO
PROCEED TO
Go to
Was the “On-Board Diagnostic” (OBD) System
Check Performed?
OBD
System
1
Step 2
Check
1.
2.
Throttle closed.
Ignition ON.
Does scan tool indicate throttle position
sensor voltage greater than 4 volts?
2
3
Step 5
Step 4
Step 3
Step 3
Does scan tool indicate throttle position
sensor voltage less than .36 volts?
Code 21 is intermittent, refer to “Diagnostic
Aids” on facing page.
1.
Ignition OFF.
2.
connector. Jumper throttle position sensor har-
ness terminals “A” and “C” together.
Disconnect throttle position sensor electrical
4
3.
Ignition ON.
4.
Scan tool should indicate throttle position
sensor voltage greater than 4 volts.
Does it?
Step 11     Step 6
1.
2.
Ignition OFF.
Disconnect throttle position sensor connec-
tor.
5
6
3.
Ignition ON.
Does scan tool indicate voltage over 4
volts?
Step 8
Step 7
1.
Ignition OFF.
. Connect DVOM between throttle position
sensor harness terminal “A” and ground.
Ignition ON.
Is voltage over 4 volts?
2
3.
Step 9     Step 10
Index
Page 5F-24
90-861326--1   MARCH 1999
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1998, 1999, 2000, 2001
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Mercury MerCruiser GM V8 GM V8 454 CID 7.4L and 502 cid 8.2L Marine Engines Service Manual Number 23 SKU UPC Model
Matt on Apr 08, 2015.

Just need the manual. Wrote review. Can't technically review what I haven't seen yet...


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