STARTING SYSTEM
SERVICE MANUAL NUMBER 23
10.
Remove thrust collar, retaining ring and collar from planetary gear shaft assembly.
b
a
c
d
74016
a - Thrust Collar
b - Retaining Ring
c - Collar
d - Drive
11.
Remove drive and gear from planetary shaft.
b
a
c
74087
a - Gear
b - Planetary Gear Shaft Assembly
c - Drive
Cleaning and Inspection
IMPORTANT: Do not use grease dissolving solvents to clean electrical components,
planetary gears, or drive. Solvent will damage insulation and wash the lubricant out
of the drive and gears. Use clean rags and compressed air to clean components.
1.
Test over-running clutch action of drive. Pinion should turn freely in over-running direc-
tion and must not slip in cranking direction. Check pinion teeth. Check spring for tension
and drive collar for wear. Replace if necessary.
2.
3.
4.
5.
Check that brush holders are not damaged or bent and hold brushes against commuta-
tor. Check brushes for wear; refer to “Brushes and Brush Holder,” in section
Inspect armature commutator. If badly grooved or out-of-round, turn down and undercut
commutator.
Inspect all roller bearing surfaces for wear. Check that bearings roll freely. If any rough-
ness is felt, replace bearings.
Inspect planetary gear shaft assembly. Gears must mesh easily and roll freely with no
binding.
Index
Page 4A-24
90-861326--1 MARCH 1999
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1998, 1999, 2000, 2001 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
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Marine readers have rated Mercury MerCruiser GM V8 GM V8 454 CID 7.4L and 502 cid 8.2L Marine Engines Service Manual Number 23 5.0 out of 5.0 based on 1 product reviews. Just need the manual. Wrote review. Can't technically review what I haven't seen yet...