SERVICE MANUAL NUMBER 23
454 CID (7.4L) / 502 CID (8.2L)
3.
Place valve spring assembly in position with tighter wound coils against spring seat.
IMPORTANT: Valve seal and cap must be assembled as shown before installation.
72149
4.
5.
6.
Coat valve stem and new seal with engine oil.
Set cap and seal assembly on valve stem. Align valve stem with center of valve seal.
Compress valve spring, using valve spring compressor, and install valve locks (grease
may be used to hold valve locks in place). Slowly release tool to prevent damaging seal.
Make sure valve locks seat properly in valve stem grooves.
7.
8.
Install push rods and rocker arm assemblies. Torque to specifications.
Install rocker arm cover and torque to 71 lb-in. (8 Nm). Install spark plug and torque to
15
lb-ft (20 Nm).
Cylinder Head
Removal
1.
2.
Drain engine cooling system.
Remove as outlined:
a. Exhaust manifolds.
b. Intake manifold.
c. Rocker arm covers.
d. Rocker arm assemblies and push rods (keep in order for reassembly in their original
locations).
e. Any components attached to front or rear of cylinder head.
f.
Spark plugs.
g. Head bolts.
CAUTION
The head gasket may be holding cylinder head to block. Use care when prying off
cylinder heads. DO NOT damage gasket surfaces. DO NOT drop cylinder heads.
3.
Place cylinder head on wooden blocks to prevent damage to gasket surfaces.
Cleaning
Inspection
Index
1.
2.
Clean gasket material and sealer from engine block and cylinder heads.
Clean head bolt threads and engine block bolt hole threads, making sure no dirt, old oil
or coolant remain.
1.
2.
3.
Inspect sealing surfaces for deep nicks and scratches.
Inspect for corrosion around cooling passages.
Inspect for cylinder head gasket leakage or corrosion.
90-861326--1 MARCH 1999
Page 3A-39
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1998, 1999, 2000, 2001 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
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Marine readers have rated Mercury MerCruiser GM V8 GM V8 454 CID 7.4L and 502 cid 8.2L Marine Engines Service Manual Number 23 5.0 out of 5.0 based on 1 product reviews. Just need the manual. Wrote review. Can't technically review what I haven't seen yet...