Mercury MerCruiser GM V8 GM V8 454 CID 7.4L and 502 cid 8.2L Marine Engines Service Manual Number 23

CLOSED COOLED (FRESH WATER) MODELS
SERVICE MANUAL NUMBER 23
IMPORTANT: Engine must  be as level  as possible to  ensure complete draining of
cooling system.
IMPORTANT: Closed  cooling section  must  be kept  filled year  round with  recom-
mended  coolant. If  engine will  be  exposed to  freezing temperatures,  make  sure
closed cooling section is filled with Extended Life 5/100 Coolant or an ethylene glycol
antifreeze and water solution properly mixed to protect engine to lowest temperature
to which it will be exposed.
The following draining instructions apply to all engines equipped with closed cooling. The
location of petcocks that require opening and hoses that require removal are represented
on the following pages for the individual engines.
IMPORTANT: Observe precautions previously outlined before proceeding.
1.
2.
3.
Remove pressure cap from coolant tank.
Drain coolant from locations as shown in the “Draining Diagram.”
After coolant has drained completely, reinstall petcocks and hoses. Tighten clamps and
petcocks securely.
4.
5.
6.
Remove coolant recovery bottle from mounting bracket and pour out coolant.
Clean system as outlined in “Cleaning System.”
Fill system as outlined in “Filling Closed Cooling Section.”
Cleaning System
Closed Cooling Section
Closed cooling section of closed cooling system should be cleaned at least once every two
years or whenever decreased cooling efficiency is experienced.
A good grade automotive  cooling system cleaning solution may be used  to remove rust,
scale or other foreign material. Always follow manufacturer’s instructions for the cleaner.
If closed cooling section is extremely dirty, a pressure flushing device may be used to flush
out remaining deposits. Flushing should be done in direction opposite normal coolant flow
to allow water to get behind deposits and force them out. Refer to instructions which accom-
pany flushing device for proper hookup and flushing procedure.
NOTICE
For information  and  procedures for  draining and  flushing Seawater  Section  of
Closed  Cooling  (Coolant)  Models,  refer to  SECTION  1B.  For  cold  weather  or
extended storage, refer to SECTION 1B.
Page 6B-14
90-861326--1   MARCH 1999
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1998, 1999, 2000, 2001
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Mercury MerCruiser GM V8 GM V8 454 CID 7.4L and 502 cid 8.2L Marine Engines Service Manual Number 23 SKU UPC Model
Matt on Apr 08, 2015.

Just need the manual. Wrote review. Can't technically review what I haven't seen yet...


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