SERVICE MANUAL NUMBER 23
STARTING SYSTEM
ELECTRICAL SYSTEMS
Section 4A - Starting System
Table of Contents
Starting System Components . . . . . . . .
Direct Drive Starter Motor . . . . . . . . . . . .
Identification . . . . . . . . . . . . . . . . . . . . .
Electrical Circuit Description . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . . .
Starter Specifications . . . . . . . . . . . . .
Battery Cable Recommendations . . .
Torque Specifications . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives . . . . .
Direct Drive Starter Motor Exploded View
Preparation . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . .
Starter Motor Disassembly . . . . . . . . .
Cleaning . . . . . . . . . . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . . . . . . . . .
Reassembly . . . . . . . . . . . . . . . . . . . . .
Pinion Clearance . . . . . . . . . . . . . . . . .
Commutator End Frame Gap . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . .
Testing . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Coil Tests . . . . . . . . . . . . . . . . . . .
Loose Electrical Connections . . . . . . .
Turning the Commutator . . . . . . . . . . .
Delco PG260 Starter Motor . . . . . . . . . . .
Identification . . . . . . . . . . . . . . . . . . . . .
Electrical Circuit Description . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . . .
PG260 Specifications . . . . . . . . . . . . .
PG260 Starter Specifications . . . . . . .
Battery Cable Recommendations . . .
Torque Specifications . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives . . . . .
PG 260 Starter Motor Exploded View . .
Preparation . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Switch . . . . . . . . . . . . . . . . . .
Periodic Inspection . . . . . . . . . . . . . . .
4A-2
4A-3
PG 260 Starter Motor Repair . . . . . . . . . .
4A-20
4A-20
4A-21
4A-24
4A-25
4A-26
4A-27
4A-31
4A-33
4A-34
4A-34
4A-34
4A-34
4A-34
4A-36
4A-37
4A-37
4A-37
4A-40
4A-41
4A-42
4A-46
4A-47
4A-48
4A-48
4A-48
4A-49
4A-49
4A-49
4A-49
4A-49
4A-50
4A-50
Removal . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection . . . . . . . . . . .
Armature Tests . . . . . . . . . . . . . . . . . . .
Brushes and Brush Holder . . . . . . . . .
Reassembly . . . . . . . . . . . . . . . . . . . . .
Pinion Clearance . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . .
PG260F1 Starter Motor . . . . . . . . . . . . . .
PG260F1 Specifications . . . . . . . . . . .
Torque Specifications . . . . . . . . . . . . .
Lubricants/Sealants . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . . . . . .
Starter Motor Repair . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection . . . . . . . . . . .
Armature Tests . . . . . . . . . . . . . . . . . . .
Reassembly . . . . . . . . . . . . . . . . . . . . .
Starter Solenoid . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . .
Mando Starter Motor . . . . . . . . . . . . . . . . .
Identification . . . . . . . . . . . . . . . . . . . . .
Electrical Circuit Description . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . . .
Starter Specifications . . . . . . . . . . . . .
Battery Cable Recommendations . . .
Torque Specifications . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives . . . . .
Description . . . . . . . . . . . . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . . . . . .
4A-3
4A-3
4A-4
4A-4
4A-4
4
A
4A-4
4A-4
4A-6
4A-7
4A-7
4A-8
4A-9
4A-9
4A-9
4A-11
4A-12
4A-12
4A-13
4A-14
4A-15
4A-15
4A-16
4A-16
4A-16
4A-17
4A-17
4A-17
4A-17
4A-18
4A-18
4A-19
4A-20
4A-20
4A-20
4A-20
Index
90-861326--1
MARCH 1999
Page 4A-1
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1998, 1999, 2000, 2001 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
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