SERVICE MANUAL NUMBER 23
CHARGING SYSTEM
ELECTRICAL SYSTEM
Section 4C - Charging System
Table of Contents
Mando 65 Amp Alternator . . . . . . . . . . . .
Identification . . . . . . . . . . . . . . . . . . . . .
Replacement Parts Warning . . . . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . . .
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives . . . . .
Torque Specifications . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . . . . . . . . . . .
Precautions . . . . . . . . . . . . . . . . . . . . . . . .
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Cables . . . . . . . . . . . . . . . . . . .
Multiple EFI Engine Battery
4C-2
4C-2
4C-2
4C-2
4C-3
4C-3
4C-3
4C-4
4C-5
4C-5
4C-5
Periodic Maintenance . . . . . . . . . . . . . . . .
4C-7
4C-7
4C-8
4C-9
4C-11
Drive Belt Tension Adjustment . . . . . . . .
Troubleshooting Tests . . . . . . . . . . . . . . .
Circuitry Test . . . . . . . . . . . . . . . . . . . . .
Current Output Test . . . . . . . . . . . . . . .
Voltage Output Test . . . . . . . . . . . . . . . 4C-12
Exploded View . . . . . . . . . . . . . . . . . . . . . . 4C-14
Alternator Repair . . . . . . . . . . . . . . . . . . . . 4C-15
Removal . . . . . . . . . . . . . . . . . . . . . . . . 4C-15
Disassembly . . . . . . . . . . . . . . . . . . . . . 4C-15
Cleaning and Inspection . . . . . . . . . . . 4C-19
Component Testing . . . . . . . . . . . . . . . 4C-20
Reassembly . . . . . . . . . . . . . . . . . . . . . 4C-24
Installation . . . . . . . . . . . . . . . . . . . . . . . . . 4C-28
Battery Isolator Diagram . . . . . . . . . . . 4C-29
4
C
Precautions . . . . . . . . . . . . . . . . . . . . .
EFI Electrical System Precautions . . . . .
System Components . . . . . . . . . . . . . . . .
4C-6
4C-6
4C-7
90-861326--1
MARCH 1999
Page 4C-1
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 454 CID, Mercury MerCruiser 502 CID |
| Model Year | 1998, 1999, 2000, 2001 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
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