Section 3D - Gear Housing - Bravo Three
Table of Contents . . . . . . . . . . . . . . . . . . . . . 3D-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 3D-2
Torque Specifications . . . . . . . . . . . . . . . 3D-2
Bearing Preloads . . . . . . . . . . . . . . . . . . . 3D-2
Gear Ratio - Teeth per Gear
Propeller Shaft . . . . . . . . . . . . . . . . . . . . . . . 3D-19
Inspection . . . . . . . . . . . . . . . . . . . . . . . . 3D-19
Disassembly . . . . . . . . . . . . . . . . . . . . . . 3D-20
Propeller Shaft Spline Lash Check . . . 3D-21
Outer Propeller Shaft Servicing . . . . . . 3D-23
Front Driven Gear And Bearing . . . . . . . . 3D-24
Inspection . . . . . . . . . . . . . . . . . . . . . . . . 3D-24
Bearing Removal . . . . . . . . . . . . . . . . . . 3D-24
Bearing Installation . . . . . . . . . . . . . . . . 3D-24
Bearing Cup Removal . . . . . . . . . . . . . . 3D-25
Bearing Cup Installation . . . . . . . . . . . . 3D-25
Bearing Carrier Seal And Bearing . . . . . . 3D-26
Inspection . . . . . . . . . . . . . . . . . . . . . . . . 3D-26
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-26
Installation . . . . . . . . . . . . . . . . . . . . . . . . 3D-26
Speedometer Water Passage . . . . . . . . . . 3D-27
Inspection and Cleaning . . . . . . . . . . . . 3D-27
Seal Removal . . . . . . . . . . . . . . . . . . . . . 3D-28
Seal Installation . . . . . . . . . . . . . . . . . . . 3D-28
Gear Housing Reassembly and
(Gear Housing) . . . . . . . . . . . . . . . . . . . . 3D-2
Torque Conversion Chart For
Bearing Carrier . . . . . . . . . . . . . . . . . . . . 3D-3
Torque Conversion Chart For
Bearing Retainer Nut . . . . . . . . . . . . . . . 3D-3
Torquing Outer Prop Shaft Bearing
Retainer and Bearing Carrier . . . . . . . . 3D-4
Lubricants/Sealants/Adhesives . . . . . . . . . . 3D-4
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-5
Bravo Three Gear Housing
Exploded View . . . . . . . . . . . . . . . . . . . . . . . 3D-6
Drive Shaft and Propeller Shaft
Components . . . . . . . . . . . . . . . . . . . . . . . 3D-6
Pre-Disassembly Inspection . . . . . . . . . . . . 3D-8
Gear Housing Disassembly . . . . . . . . . . . . . 3D-9
Driveshaft And Pinion Bearing . . . . . . . . . 3D-16
Inspection and Cleaning . . . . . . . . . . . . 3D-16
Drive Shaft Disassembly . . . . . . . . . . . . 3D-17
Drive Shaft Reassembly . . . . . . . . . . . . 3D-17
Pinion Bearing . . . . . . . . . . . . . . . . . . . . . . . 3D-18
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-18
Installation . . . . . . . . . . . . . . . . . . . . . . . . 3D-19
Shimming . . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-29
Checking Backlash . . . . . . . . . . . . . . . . 3D-36
Installing Gear Housing On Drive
Shaft Housing . . . . . . . . . . . . . . . . . . . . 3D-42
Propeller Installation . . . . . . . . . . . . . . . . . . 3D-43
TRANSOM ASSEMBLY
Section 4A - Service Procedures Requiring Minor Disassembly
Bravo Transom Assembly Specifications . 4A-2
Torque Specifications . . . . . . . . . . . . . . . 4A-2
Lubricants / Sealants / Adhesives . . . . . 4A-2
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A-2
Bravo Transom Assembly
Gimbal Bearing . . . . . . . . . . . . . . . . . . . . . . 4A-19
Inspection . . . . . . . . . . . . . . . . . . . . . . . . 4A-19
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 4A-19
Installation . . . . . . . . . . . . . . . . . . . . . . . . 4A-20
Shift Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 4A-22
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 4A-22
Shift Cable Installation . . . . . . . . . . . . . . 4A-23
Exhaust Bellows (If Equipped) . . . . . . . . . 4A-27
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 4A-27
Cleaning and Inspection . . . . . . . . . . . . 4A-27
Installation . . . . . . . . . . . . . . . . . . . . . . . . 4A-28
Exhaust Tube (If Equipped) . . . . . . . . . . . . 4A-30
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 4A-30
Cleaning and Inspection . . . . . . . . . . . . 4A-30
Installation . . . . . . . . . . . . . . . . . . . . . . . . 4A-31
Water Hose and Water Fitting . . . . . . . . . . 4A-32
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 4A-32
Installation . . . . . . . . . . . . . . . . . . . . . . . . 4A-33
Crimp Clamp Tool . . . . . . . . . . . . . . . . . . . . 4A-35
Exploded Views . . . . . . . . . . . . . . . . . . . . . . 4A-4
Inner Transom Plate Components . . . . 4A-4
Bell Housing Components . . . . . . . . . . . 4A-5
Gimbal Ring Components . . . . . . . . . . . . 4A-6
Gimbal Housing Components . . . . . . . . 4A-8
Special Information . . . . . . . . . . . . . . . . . . . 4A-10
Trim Limit Switch . . . . . . . . . . . . . . . . . . 4A-10
Trim Position Sender . . . . . . . . . . . . . . . 4A-10
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . 4A-10
Installation . . . . . . . . . . . . . . . . . . . . . . . . 4A-12
Trim Position Sender Adjustment . . . . 4A-16
Trim Limit Switch Adjustment . . . . . . . . 4A-16
High Performance Transom
Assembly - Without Electrical
Trim Sender and Trim Limit Switch . . 4A-18
90-863160
MAY 2000
Page vii
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | MerCruiser Sterndrives 90-863160 |
| Model Year | 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(1 votes, average: 3 out of 3)
Marine readers have rated Mercury MerCruiser Bravo Outdrives Sterndrives Marine Engines Service Manual Number 28 3.0 out of 3.0 based on 1 product reviews. I could not find any mention of the seawater pump assembly.
Maybe I have the wrong unit