SERVICE MANUAL NUMBER 28
TROUBLESHOOTING
IMPORTANT INFORMATION
Section 1C - Troubleshooting
1
C
Table of Contents
Table of Contents . . . . . . . . . . . . . . . . . . . . . 1C-1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 1C-2
Sterndrive Unit Troubleshooting . . . . . . . . . 1C-2
Sterndrive Unit Will Not Slide Into
Propeller Ventilating/Cavitating . . . . . . . 1C-8
Poor Boat Performance And/Or Poor
Maneuverability-Bow Too Low . . . . . . . 1C-9
Poor Boat Performance And/Or Poor
Bell Housing . . . . . . . . . . . . . . . . . . . . . . . 1C-2
Drive Unit Does Not Shift Into Gear;
Maneuverability-Bow Too High . . . . . . . 1C-9
Power Steering . . . . . . . . . . . . . . . . . . . . . . 1C-10
Hard Steering - Helm And Cable . . . . . 1C-10
Hard Steering (Engine Running)
- Power Steering System . . . . . . . . . . . 1C-10
Power Steering System External
Fluid Leaks . . . . . . . . . . . . . . . . . . . . . . . 1C-10
Compact Hydraulic Steering . . . . . . . . . . . 1C-11
Important Information . . . . . . . . . . . . . . 1C-11
Helm Becomes Jammed During Filling 1C-11
System Difficult To Fill . . . . . . . . . . . . . . 1C-11
Steering Hard To Turn . . . . . . . . . . . . . . 1C-11
Helm Unit Bumpy
- Requires Too Many Turns . . . . . . . . . 1C-11
Power Trim Electrical System . . . . . . . . . . 1C-12
Power Trim System Wiring Diagram . . . . 1C-16
Power Trim Hydraulic System . . . . . . . . . . 1C-17
Power Trim Hydraulic Schematic . . . . . . . 1C-21
Auto Trim II Electrical System . . . . . . . . . . 1C-22
Auto Trim II System Wiring Diagram . . . . 1C-28
Corrosion Protection . . . . . . . . . . . . . . . . . . 1C-29
Remote Control Shift Handle Moves . . 1C-2
Drive Unit Does Not Shift Into Gear;
Remote Control Shift Handle Does
Not Move . . . . . . . . . . . . . . . . . . . . . . . . . 1C-3
Drive Unit Shifts Hard . . . . . . . . . . . . . . . 1C-3
Drive Unit In Gear, Will Not Shift
Out Of Gear . . . . . . . . . . . . . . . . . . . . . . . 1C-3
Gear Housing Noise . . . . . . . . . . . . . . . . 1C-4
Drive Shaft Housing Noise . . . . . . . . . . . 1C-4
Drive Shaft Housing Noise
(Continued) . . . . . . . . . . . . . . . . . . . . . . . 1C-5
Drive Shaft Housing Noise
(Continued) . . . . . . . . . . . . . . . . . . . . . . . 1C-6
Power Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C-7
System Does Not React . . . . . . . . . . . . . 1C-7
System Binds . . . . . . . . . . . . . . . . . . . . . . 1C-7
Performance Troubleshooting . . . . . . . . . . . 1C-8
Low WOT Engine RPM . . . . . . . . . . . . . . 1C-8
High WOT Engine RPM . . . . . . . . . . . . . 1C-8
INDEX
90-863160
MAY 2000
Page 1C-1
Product Specification
Categories | Mercury MerCruiser Manuals |
---|---|
Tags | MerCruiser Sterndrives 90-863160 |
Model Year | 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 |
Download File |
|
Document File Type | |
Copyright | Attribution Non-commercial |
I could not find any mention of the seawater pump assembly.
Maybe I have the wrong unit