SERVICE MANUAL NUMBER 28
BRAVO THREE GEAR HOUSING
STERNDRIVE UNIT
Section 3D - Bravo Three Gear Housing
Table of Contents
Specifications . . . . . . . . . . . . . . . . . . . . . . .
Torque Specifications . . . . . . . . . . . . .
Bearing Preloads . . . . . . . . . . . . . . . . .
Gear Ratio - Teeth per Gear
3D-2
3D-2
3D-2
Component Servicing . . . . . . . . . . . . . . . . 3D-15
Propeller Shaft Disassembly . . . . . . . 3D-19
Bearing Carrier Inspection . . . . . . . . . 3D-20
Bearing Carrier Servicing . . . . . . . . . . 3D-20
Propeller Shaft Inspection . . . . . . . . . 3D-21
Outer Propeller Shaft Servicing . . . . . 3D-22
Front and Rear Driven Gear and
3
D
(Gear Housing) . . . . . . . . . . . . . . . . . .
3D-2
3D-3
3D-3
Torque Conversion Chart For
Bearing Carrier . . . . . . . . . . . . . . . . . .
Torque Conversion Chart For
Bearing Retainer Nut . . . . . . . . . . . . .
Torquing Outer Prop Shaft Bearing
Retainer and Bearing Carrier . . . . . .
Lubricants/Sealants/Adhesives . . . . . . .
Special Tools . . . . . . . . . . . . . . . . . . . . . . .
Bravo Three Gear Housing Exploded
View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Shaft and Propeller Shaft
Components . . . . . . . . . . . . . . . . . . . .
Pre-Disassembly Inspection . . . . . . . . . .
Gear Housing Disassembly . . . . . . . . . . .
Drive Shaft and Pinion Bearing
Inspection and Cleaning . . . . . . . . . . 3D-15
Drive Shaft Disassembly . . . . . . . . . . . 3D-16
Pinion Bearing Removal . . . . . . . . . . . 3D-16
Pinion Bearing Installation . . . . . . . . . 3D-17
Drive Shaft Reassembly . . . . . . . . . . . 3D-18
Bearing Inspection . . . . . . . . . . . . . . . 3D-23
Front and Rear Driven Gear
3D-4
3D-4
3D-5
Bearing Replacement . . . . . . . . . . . . 3D-23
Front Driven Gear Bearing Cup
Removal and Inspection . . . . . . . . . . 3D-23
Propeller Shaft Spline Lash Check . . 3D-24
Front Driven Gear Bearing Cup
3D-6
Installation . . . . . . . . . . . . . . . . . . . . . . 3D-25
Speedometer Water Passage
3D-6
3D-8
3D-9
Inspection and Cleaning . . . . . . . . . . 3D-25
Speedometer Water Tube Seal
Replacement . . . . . . . . . . . . . . . . . . . . 3D-26
Gear Housing Reassembly and
Shimming . . . . . . . . . . . . . . . . . . . . . . . . . . 3D-26
Checking Backlash . . . . . . . . . . . . . . . 3D-33
Installing Gear Housing On Drive
Shaft Housing . . . . . . . . . . . . . . . . . . . 3D-39
Propeller Installation . . . . . . . . . . . . . . . . . 3D-40
INDEX
90-863160
MAY 2000
Page 3D-1
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | MerCruiser Sterndrives 90-863160 |
| Model Year | 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(1 votes, average: 3 out of 3)
Marine readers have rated Mercury MerCruiser Bravo Outdrives Sterndrives Marine Engines Service Manual Number 28 3.0 out of 3.0 based on 1 product reviews. I could not find any mention of the seawater pump assembly.
Maybe I have the wrong unit