SERVICE MANUAL NUMBER 28
SERVICE PROCEDURES REQUIRING MAJOR DISASSEMBLY
TRANSOM ASSEMBLY
Section 4B - Service Procedures Requiring Major Disassembly
Table of Contents
Bravo Transom Assembly Specifications . 4B-2
Torque Specifications . . . . . . . . . . . . . . . 4B-2
Lubricants / Sealants / Adhesives . . . . . 4B-2
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 4B-2
Bravo Transom Assembly
Exploded Views . . . . . . . . . . . . . . . . . . . . . . 4B-4
Inner Transom Plate Components . . . . 4B-4
Bell Housing Components . . . . . . . . . . . 4B-5
Gimbal Ring Components . . . . . . . . . . . 4B-6
Gimbal Housing Components . . . . . . . . 4B-8
Bell Housing Removal . . . . . . . . . . . . . . . . 4B-10
Access Plug Kit Installation . . . . . . . . . . . . 4B-14
Gimbal Ring, Swivel Shaft and
Shift Cable Bellows Replacement . . . . 4B-29
Exhaust Bellows Replacement . . . . . . 4B-32
Speedometer Hose Replacement . . . . 4B-34
Gear Lube Monitor System
Components . . . . . . . . . . . . . . . . . . . . . 4B-35
Trim Position Sender and Trim Limit
Switch Wire Replacement . . . . . . . . . . 4B-38
Gimbal Ring / Swivel Shaft and
Steering Lever Installation . . . . . . . . . . . . 4B-39
Bell Housing Installation . . . . . . . . . . . . . . 4B-45
Standard Transom Assembly . . . . . . . . 4B-45
High Performance Transom Assembly 4B-46
Standard And High Performance
4
B
Steering Lever Removal . . . . . . . . . . . 4B-16
Gimbal Ring Servicing . . . . . . . . . . . . . . 4B-20
Gimbal Housing Servicing . . . . . . . . . . . . . 4B-26
U-joint Bellows Replacement . . . . . . . . 4B-26
Transom Assemblies . . . . . . . . . . . . . . 4B-47
Shift Cable Installation . . . . . . . . . . . . . . . . 4B-51
Bravo Access Plug Drilling Template . . . . 4B-55
Crimp Clamp Tool . . . . . . . . . . . . . . . . . . . . 4B-57
INDEX
90-863160
MAY 2000
Page 4B-1
Product Specification
Categories | Mercury MerCruiser Manuals |
---|---|
Tags | MerCruiser Sterndrives 90-863160 |
Model Year | 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 |
Download File |
|
Document File Type | |
Copyright | Attribution Non-commercial |
I could not find any mention of the seawater pump assembly.
Maybe I have the wrong unit