Mercury MerCruiser 496 CID 8.1L Gasoline Marine Engines Service Manual Number 30

SERVICE MANUAL NUMBER 30
VELVET DRIVE 5000 SERIES TRANMISSION
Removal
NOTICE
The  following procedure  describes  removal of  transmission  without  removing
engine. If engine must be removed, refer to SECTION 2.
1.
Disconnect negative battery cable.
If required, drain transmission fluid
Disconnect cooler water hoses.
2.
3.
NOTE: Fluid cooler should be removed with transmission.
4.
5.
6.
7.
8.
Disconnect shift cable from transmission.
Disconnect wires from neutral start safety switch.
Disconnect wires from transmission fluid temperature switch.
Loosen trunnion clamping fasteners on engine mounts (port and starboard).
Remove coupling nuts and bolts and separate propeller shaft flange from transmission
output flange.
9.
Remove the four rear engine mount-to-engine bed fasteners and hardware.
10.
Support rear part of engine using a suitable hoist or wooden blocks under flywheel hous-
ing.
11.
12.
Support transmission with a hoist or by other suitable means through the lifting eye on
the transmission case.
Remove port and starboard rear mount brackets (with base and trunnion) from transmis-
sion.
CAUTION
Avoid damage to transmission input shaft or engine coupler. Make sure transmis-
sion is completely supported before removing hardware attaching transmission to
flywheel housing.
13.
Remove all hardware attaching transmission to flywheel housing.
14.
Move transmission straight back and away from engine to completely disengage splines
on input shaft.
15.
Carefully lift out transmission.
INDEX
90-863161
SEPTEMBER 2000
Page 8A-11
Product Specification
CategoriesMercury MerCruiser Manuals
Tags
Model Year1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
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Mercury MerCruiser 496 CID 8.1L Gasoline Marine Engines Service Manual Number 30 SKU UPC Model
Sven-Erik Walin on Jun 10, 2018. crankcase ventilation

How many openings for crankcaseventilation is there on
Merc 496 HO ?


John fox on Apr 11, 2018. Manual

Great down load . it was all there an more


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