FUEL DELIVERY SYSTEM FOR ELECTRONIC FUEL INJECTION
SERVICE MANUAL NUMBER 30
Installation
1.
2.
If removed, reinstall the fuel filter assembly and secure using the two self locking nuts.
Tighten securely.
Connect the fuel lines to the fuel filter adapter. Tighten securely.
a
b
a - Filter Adapter
b - Fuel Lines
3.
4.
Route the fuel lines as needed and place the Cool Fuel assembly on the engine mount
studs. Install the two engine mounting nuts. Torque to 30 lb-ft (41 Nm).
Install the cooler-to-fuel rail line as follows:
a. Route the fuel line to the back side of engine.
b. Connect the fuel line to the fuel rail fitting.
5.
6.
Connect vacuum line to fuel pressure regulator at cool fuel box.
Attach engine harness electrical connector to fuel pump harness connector.
CAUTION
DO NOT operate engine without cooling water being supplied to seawater pickup
pump, or pump impeller will be damaged and subsequent overheating damage may
result.
7.
Connect seawater hoses to cool fuel system. Tighten hose clamps securely.
Unplug and connect seawater inlet hose. Open seacock, if equipped.
8.
9.
Unplug and connect fuel tank supply inlet hose. Tighten hose clamp securely. Open fuel
shutoff valve, if equipped.
INDEX
Page 5A–14
90-863161 SEPTEMBER 2000
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 496 CID |
| Model Year | 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 |
| Download File |
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| Document File Type | |
| Copyright | Attribution Non-commercial |
(2 votes, average: 4 out of 4)
Marine readers have rated Mercury MerCruiser 496 CID 8.1L Gasoline Marine Engines Service Manual Number 30 4.0 out of 4.0 based on 2 product reviews. How many openings for crankcaseventilation is there on
Merc 496 HO ?
Great down load . it was all there an more