SERVICE MANUAL NUMBER 30
FUEL INJECTION DISASSEMBLY AND REASSEMBLY
Cleaning and Inspection
IMPORTANT: DO NOT use cleaners containing methyl ethyl ketone. It is not neces-
sary for cleaning throttle bore and valve deposits.
IMPORTANT: DO NOT allow the TP sensor to come into contact with solvent or
cleaner.
IMPORTANT: Use care when removing gasket material from intake manifold and
throttle body.
1.
2.
Carefully remove all gasket material from intake manifold and throttle body.
Thoroughly clean all parts of throttle body. Make certain that all passages are free of dirt
and burrs.
3.
4.
5.
Inspect mating surfaces for damage that could affect gasket sealing.
Inspect throttle body for cracks in casting.
Inspect throttle plates, linkage and return springs for damage, wear and foreign material.
Installation
1.
2.
Install the throttle body gasket between the throttle body and the intake manifold.
Install the throttle body on the intake manifold. Fasten with nuts and torque to 89 lb-in.
(10
Nm).
b
c
a
76681
a - Gasket
b - Throttle Body
c - Nuts
INDEX
90-863161
SEPTEMBER 2000
Page 5B-7
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 496 CID |
| Model Year | 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(2 votes, average: 4 out of 4)
Marine readers have rated Mercury MerCruiser 496 CID 8.1L Gasoline Marine Engines Service Manual Number 30 4.0 out of 4.0 based on 2 product reviews. How many openings for crankcaseventilation is there on
Merc 496 HO ?
Great down load . it was all there an more