EXHAUST SYSTEM
Section 7A - Manifolds, Elbows And Risers
Torque Specifications . . . . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives . . . . .
Exploded View . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .
7A-2
7A-2
7A-3
7A-4
Cleaning and Inspection . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . .
Manifold . . . . . . . . . . . . . . . . . . . . . . . . .
7A-4
7A-6
7A-6
EXHAUST SYSTEM
Section 7B - Collectors
Torque Specifications . . . . . . . . . . . . . . . .
7B-2
7B-2
7B-3
7B-3
7B-3
7B-4
7B-5
7B-5
7B-7
Maintenance . . . . . . . . . . . . . . . . . . . . .
7B-8
7B-9
7B-10
7B-10
7B-11
7B-11
7B-11
Lubricants / Sealants / Adhesives . . . . .
Component Replacement . . . . . . . . . . . .
Through The Transom Exhaust . . . . . . .
Shutter Replacement . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . . . . . .
Silent Choice Exhaust System . . . . . . . .
Exhaust Tube Installation . . . . . . . . . .
Air Tube Routing . . . . . . . . . . . . . . . . .
Cleaning and Inspection . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Instructions . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning And Inspection . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . .
DRIVES
Section 8A - Velvet Drive 5000 Series Transmission
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives . . . . .
Velvet Drive 5000A Down Angle . . . . . . .
Identification . . . . . . . . . . . . . . . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . .
Velvet Drive 5000V V-Drive . . . . . . . . . . .
Identification . . . . . . . . . . . . . . . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . .
8A-2
8A-2
8A-3
8A-3
8A-3
8A-5
8A-5
8A-5
Velvet Drive 5000 Series . . . . . . . . . . . . .
Engine . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission . . . . . . . . . . . . . . . . . . . . .
Propeller . . . . . . . . . . . . . . . . . . . . . . . .
Transmission / Propeller Rotation . . .
Transmission Fluid Level . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . .
Shift Control And Cables . . . . . . . . . .
Pressure Test . . . . . . . . . . . . . . . . . . . .
Transmission Repair . . . . . . . . . . . . . .
8A-7
8A-7
8A-7
8A-7
8A-8
8A-9
8A-11
8A-12
8A-13
8A-19
8A-19
DRIVES
Section 8B - ZF/Hurth Transmissions
Identification . . . . . . . . . . . . . . . . . . . . . . . .
8B-2
8B-2
8B-3
8B-3
8B-3
8B-3
8B-4
8B-4
8B-4
8B-4
8B-4
8B-4
Transmission Fluid Level . . . . . . . . . . . . .
8B-6
8B-6
Specifications . . . . . . . . . . . . . . . . . . . . . . .
Fluid Specifications . . . . . . . . . . . . . . .
Operating Specifications . . . . . . . . . . .
Torque Specifications . . . . . . . . . . . . .
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubricants / Sealants / Adhesives . . . . .
Important Information . . . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission . . . . . . . . . . . . . . . . . . . . .
Propeller . . . . . . . . . . . . . . . . . . . . . . . .
Transmission / Propeller Rotation . . .
Checking . . . . . . . . . . . . . . . . . . . . . . . .
Filling . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Removal . . . . . . . . . . . . . . .
Transmission Installation . . . . . . . . . . . . .
Shift Control And Cables . . . . . . . . . . . . .
Transmission Shift Lever
8B-7
8B-7
8B-9
8B-10
8B-13
and Shift Cable Bracket . . . . . . . . . . .
Shift Cable Installation
and Adjustment . . . . . . . . . . . . . . . . . .
Functional Tests . . . . . . . . . . . . . . . . . . . . .
8B-13
8B-14
8B-19
90-863161
SEPTEMBER 2000
Page xi
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 496 CID |
| Model Year | 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(2 votes, average: 4 out of 4)
Marine readers have rated Mercury MerCruiser 496 CID 8.1L Gasoline Marine Engines Service Manual Number 30 4.0 out of 4.0 based on 2 product reviews. How many openings for crankcaseventilation is there on
Merc 496 HO ?
Great down load . it was all there an more