Mercury MerCruiser 496 CID 8.1L Gasoline Marine Engines Service Manual Number 30

SERVICE MANUAL NUMBER 30
496 CID (8.1L)
Oil Pan
Removal
1.
2.
Drain crankcase oil.
Remove dipstick and tube.
IMPORTANT: DO NOT move or disturb the orientation of fitting on bottom of pan or
incorrect oil level readings may be obtained.
3.
4.
Remove cool fuel cell on port side.
Remove oil pan.
a
77049
a  - Oil Pan
Inspection
Installation
1.
2.
3.
4.
Remove oil pan baffle.
Inspect oil pan for wear and oil buildup.
Clean or replace oil pan as necessary.
Install oil pan baffle.
1.
2.
Clean sealing surfaces of engine block and oil pan.
Apply a small amount of Quicksilver RTV Sealer to joints of rear seal retainer and joints
of front cover.
IMPORTANT: Quicksilver RTV Sealer sets up  in about 15 minutes. Be sure to com-
plete assembly promptly.
3.
Install oil pan gasket in position on oil pan.
NOTE: A one-piece oil pan gasket may be re-used if it is still pliable and is not cracked, torn
or otherwise damaged.
4.
5.
Install oil pan. Starting from the center and working outward in each direction, torque to
lb-ft (25 Nm).
19
Install dipstick tube(s) and dipstick(s). Ensure dipstick tubes are reassembled in original
locations.
IMPORTANT: DO NOT move or disturb the orientation of fitting on bottom of pan or
incorrect oil level readings may be obtained.
6.
Fill crankcase with required quantity of oil of specified viscosity.
90-863161   SEPTEMBER 2000
INDEX
Page 3A-37
Product Specification
CategoriesMercury MerCruiser Manuals
Tags
Model Year1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
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Mercury MerCruiser 496 CID 8.1L Gasoline Marine Engines Service Manual Number 30 SKU UPC Model
Sven-Erik Walin on Jun 10, 2018. crankcase ventilation

How many openings for crankcaseventilation is there on
Merc 496 HO ?


John fox on Apr 11, 2018. Manual

Great down load . it was all there an more


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