SERVICE MANUAL NUMBER 30
496 CID (8.1L)
8.
Check clearance for each connecting rod bearing, following procedure under “Connect-
ing Rod Bearings.” If bearing clearances are satisfactory, apply engine oil to journals and
bearings.
9.
Install rod caps and evenly torque nuts. New nuts must be used to achieve proper
torque.
b
a
76716
a - Connecting Rod Caps
b - Nuts
10.
11.
12.
Turn crankshaft so mark on timing gear is facing camshaft.
Install timing chain and gear on camshaft and align marks with crankshaft.
Install front cover.
a
b
76710
a - Timing Chain
b - Front Cover
13.
14.
15.
16.
17.
18.
19.
20.
Install oil pump and crankshaft oil deflector.
Install dipstick tube and oil pan.
Install torsional damper and crankshaft pulley.
Install water circulating pump.
Install serpentine belt.
Install flywheel and drive coupler/plate.
Install flywheel housing.
Install starter.
90-863161 SEPTEMBER 2000
INDEX
Page 3A-83
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 496 CID |
| Model Year | 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(2 votes, average: 4 out of 4)
Marine readers have rated Mercury MerCruiser 496 CID 8.1L Gasoline Marine Engines Service Manual Number 30 4.0 out of 4.0 based on 2 product reviews. How many openings for crankcaseventilation is there on
Merc 496 HO ?
Great down load . it was all there an more