SERVICE MANUAL NUMBER 30
FUEL INJECTION DISASSEMBLY AND REASSEMBLY
Cleaning and Inspection
1.
2.
Clean the surfaces of the TP sensor with a dry cloth.
Inspect the sensor for signs of wear or damage.
Installation
1.
Apply Loctite 242 to screw threads. Install the TP sensor and dust seal on the throttle
body using the screws. Torque screws to 20 lb-in. (2 Nm).
c
b
a
75832
a - Screw (2)
b - Throttle Position (TP) Sensor
c - Dust Seal
2.
3.
4.
5.
6.
7.
Place a new gasket on the intake manifold.
Install throttle body on the intake manifold. Torque screws to 89 lb-in. (10 Nm).
Connect the harness connector to the TP sensor.
Place the flame arrestor over the throttle body and tighten clamp securely.
Install the engine cover. Tighten fasteners securely.
When negative (–) battery cable has been reconnected, start engine and check for TP
sensor output voltage. It should be approximately 0.7 Volts at idle and 4.5 Volts at wide
open throttle.
INDEX
90-863161
SEPTEMBER 2000
Page 5B-9
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 496 CID |
| Model Year | 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 |
| Download File |
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| Document File Type | |
| Copyright | Attribution Non-commercial |
(2 votes, average: 4 out of 4)
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Merc 496 HO ?
Great down load . it was all there an more