SERVICE MANUAL NUMBER 30
FUEL DELIVERY SYSTEM FOR ELECTRONIC FUEL INJECTION
5.
Install the fuel pump to the cooler as follows:
a. Install the remaining four (of six) O-rings on the fuel pump / cooler elbow fitting as
shown.
b. Lubricate O-rings for the elbow fitting with a small amount of liquid dish soap (obtain
locally).
c. Install the elbow in the fuel pump.
d. Install the fuel pump with elbow fitting in the cooler assembly.
a
b
d
b
c
75708
a - O-Rings (4)
b - Elbow Fitting
c - Fuel Pump
d - Fuel Cooler
6.
7.
Position the completed fuel cooler assembly in the cover base.
Apply a thin, even coating of thermal grease on all of the retainer bracket inside surfaces
where it contacts the cooler and the fuel pump when installed.
b
a
a - Retainer Bracket
b - Thermal Grease
8.
9.
Install the retainer bracket over the cooler and fuel pump. Apply Loctite 242 to the
threads of the mounting studs. Torque the two nuts to 50 lb-in. (5.6 Nm).
Install and securely tighten the seawater drain plug.
INDEX
90-863161
SEPTEMBER 2000
Page 5A–13
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 496 CID |
| Model Year | 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(2 votes, average: 4 out of 4)
Marine readers have rated Mercury MerCruiser 496 CID 8.1L Gasoline Marine Engines Service Manual Number 30 4.0 out of 4.0 based on 2 product reviews. How many openings for crankcaseventilation is there on
Merc 496 HO ?
Great down load . it was all there an more