Mercury MerCruiser 496 CID 8.1L Gasoline Marine Engines Service Manual Number 30

FUEL INJECTION DISASSEMBLY AND REASSSEMBLY
SERVICE MANUAL NUMBER 30
Idle Air Control (IAC) Valve
Removal
1.
2.
3.
4.
Remove the engine cover.
Remove hose from throttle body at the IAC.
Disconnect harness electrical lead.
Remove the  2 female hex bolts fastening the IAC valve at the rear of the engine.
c
a
b
77487
a  - IAC Valve
b  - Hose Connection
c  - Female Hex Bolts (1 Hidden)
Cleaning and Inspection
IMPORTANT: Refer to carburetor cleaner manufacturers instructions for safety pre-
cautions.
1.
2.
Remove and discard sealing gasket from IAC valve. Clean sealing surfaces and air pas-
sage with a carburetor cleaner to remove carbon deposits.
Inspect the entire assembly for any obvious physical damage.
Installation
IMPORTANT: If installing a new IAC valve, be sure to replace it with an identical part.
IAC valve pintle shape and diameter are designed for the specific application.
1.
2.
3.
4.
5.
Install new gasket on IAC valve.
Install IAC valve in throttle body using screws. Torque to 20 lb-in. (2 Nm).
Connect hose from throttle body.
Connect harness electrical lead to the IAC.
Start engine and check for proper idle operation.
INDEX
Page 5B-10
90-863161   SEPTEMBER 2000
Product Specification
CategoriesMercury MerCruiser Manuals
Tags
Model Year1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
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Mercury MerCruiser 496 CID 8.1L Gasoline Marine Engines Service Manual Number 30 SKU UPC Model
Sven-Erik Walin on Jun 10, 2018. crankcase ventilation

How many openings for crankcaseventilation is there on
Merc 496 HO ?


John fox on Apr 11, 2018. Manual

Great down load . it was all there an more


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