SERVICE MANUAL NUMBER 30
FUEL DELIVERY SYSTEM FOR ELECTRONIC FUEL INJECTION
Disassembly
NOTE: Retain all fasteners and hardware unless instructed otherwise.
1.
Remove the two nuts from the cool fuel retaining bracket studs. Lift the retainer bracket
and cooler/pump assembly from the cover base.
2.
3.
4.
Disconnect the fuel lines from the assembly.
Disconnect the elbow fitting and fuel pump from the cooler assembly.
Remove the elbow fitting from the fuel pump (to allow replacement of O-rings during
assembly).
5.
6.
7.
Remove the two screws retaining the fuel pressure regulator to the fuel cooler.
Remove the regulator.
Remove and retain the seawater drain plug and seal from the cooler.
Reassembly
1.
2.
3.
Install the small filter (conical side DOWN) in the orifice of the new fuel cooler where the
fuel pressure regulator mounts.
Install the regulator onto the cooler using the two screws with washers. Torque screws
to 53 lb-in. (5.8 Nm).
Connect the fuel line to the regulator. Tighten securely.
d
e
c
c
a
b
a
75708
a - Filter
b - Fuel Cooler Orifice
c - Pressure Regulator
d - Screw and Washer
e - Fuel Line
INDEX
90-863161
SEPTEMBER 2000
Page 5A–11
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 496 CID |
| Model Year | 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(2 votes, average: 4 out of 4)
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Merc 496 HO ?
Great down load . it was all there an more