Mercury MerCruiser 496 CID 8.1L Gasoline Marine Engines Service Manual Number 30

SERVICE MANUAL NUMBER 30

496 CID (8.1L)

Set intake manifold gaskets in place, aligning bolt holes.

76691

a - Neoprene Gaskets

b - RTV Sealer

c - Gaskets

Install intake manifold assembly. Torque in sequence to 106 lb-in. (12 Nm).

76797

Intake Manifold Torque Sequence

Connect all wiring harness leads.

Install fuel line.

Reconnect throttle cable.

Install shift plate assembly.

Install gear lube monitor.

10.

11.

12.

13.

14.

Connect throttle cable from throttle body.

Install ECM bracket.

Start engine.

Check hose connections, gaskets and seals for leaks.

Inspect fuel line connections for fuel leaks.

90-863161 SEPTEMBER 2000

INDEX

Page 3A-17

Product Specification

Categories	Mercury MerCruiser Manuals
Tags	Mercury MerCruiser 496 CID
Model Year	1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
Download File	Please Enter the Security Characters Shown Below. Letters are Case Sensitive. Your download link will appear upon completing this step. - 355 pages
Document File Type	PDF
Copyright	Attribution Non-commercial

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Mercury MerCruiser 496 CID 8.1L Gasoline Marine Engines Service Manual Number 30 SKU UPC Model

Sven-Erik Walin on Jun 10, 2018. crankcase ventilation

How many openings for crankcaseventilation is there on
Merc 496 HO ?

John fox on Apr 11, 2018. Manual

Great down load . it was all there an more