SERVICE MANUAL NUMBER 30
496 CID (8.1L)
Oil Filter By-Pass Valves and Adaptor
Inspection and / or Replacement
Oil by-pass valve and adaptor should be inspected whenever engine is disassembled for
major repair or whenever inadequate oil filtration is suspected.
Refer to “Engine Parts List” when ordering parts for oil filter by-pass valve, adaptor assembly
or remote oil filter parts.
1.
2.
3.
4.
5.
Remove oil hoses from adaptor.
Remove hose fitting and seal from adaptor.
Remove connector.
Clean parts in solvent and blow dry with compressed air.
Inspect fiber valves for cracks or other damage. Check that valves fit tightly against
seats. Push each valve down and release it. Valves should return freely to their seats.
If valve operation is questionable, by-pass valve should be replaced.
a
72546
Typical By-Pass Valve and Adaptor
a - Fiber Valves (Ensure That Valves Fit Tightly Against Their Seals)
6.
7.
8.
9.
Wipe out valve chamber in cylinder block to remove any foreign material.
Install by-pass valve (if replaced) and connector. Torque adaptor nut to 20 lb-ft (27 Nm).
Lubricate adaptor seal with engine oil. Install hose fitting and torque to specifications.
Apply Perfect Seal to hose threads. Install and tighten securely.
90-863161 SEPTEMBER 2000
INDEX
Page 3A-99
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 496 CID |
| Model Year | 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 |
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| Document File Type | |
| Copyright | Attribution Non-commercial |
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