Mercury MerCruiser GM 4 Cylinder 181 cid 3.0L Marine Engines Service Manual Number 26

POWER STEERING PUMP
SERVICE MANUAL NUMBER 26
With Warm Engine
1.
2.
3.
Stop engine and position drive unit so that it is straight back.
Remove fill cap/dipstick from power steering pump and note fluid level.
Level should be between the “FULL HOT” mark and “ADD” mark on the dipstick.
a
72518
a  - Proper Fluid Level With Engine Warm
4.
If level is low (below “ADD” mark), but still visible in pump  reservoir, add fluid through
fill cap opening to bring level up to “FULL HOT” mark on dipstick. Do not overfill.
Filling and Air Bleeding Power Steering System
IMPORTANT: Power steering system must be filled exactly as explained, following,
to be sure that all air is bled from the system. All air must be removed, or fluid in pump
may foam during operation and be discharged from pump reservoir. Foamy fluid may
also cause power steering system to become spongy resulting in poor boat control.
1.
Position drive unit so that it is straight back. Remove cap from power steering pump and
check fluid level with  dipstick attached to fill cap  (provided). Add fluid as required, to
bring level up to correct level.
IMPORTANT: Use only Quicksilver Power Trim and Steering Fluid, or automatic trans-
mission fluid (ATF), Dexron II, in power steering system.
2.
Turn steering wheel back-and-forth to end of travel in each direction several times: then,
recheck fluid level and add fluid, if necessary.
3.
Install vented fill cap.
CAUTION
DO NOT operate engine without water being supplied to seawater pump pickup or
pump impeller may  be damaged and subsequent  overheating damage to engine
may result.
4.
Start engine and run at fast idle (1000-1500 rpm) until engine reaches normal operating
temperature. During this time, turn steering wheel back-and-forth to end of travel in each
direction several times.
5.
Position drive unit so that it is straight back and stop engine. Remove fill cap from pump.
Allow any  foam  in pump  reservoir to  disperse; then,  check  fluid level  and fluid  as
required, to bring level up to “FULL HOT” mark on dipstick. Do not overfill. Install fill cap
securely.
IMPORTANT: Drive unit must  be positioned straight back and power  steering fluid
must be hot to accurately check fluid level.
6.
If fluid is still foamy (in Step 5), repeat Steps 4 and 5 until fluid does not foam and level
remains constant.
Index
Page 8A-4
90-861329--1   MARCH 1999
Product Specification
CategoriesMercury MerCruiser Manuals
Tags
Model Year1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
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(6 votes, average: 5 out of 5)
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Mercury MerCruiser GM 4 Cylinder 181 cid 3.0L Marine Engines Service Manual Number 26 SKU UPC Model
MARIUZAN GONCALVES on Jun 09, 2018. Good

Thanks for sharing this material. Helps a lot after suffering with bad mechanics. spend too much money and nothing very good


jerry l clark on Jun 05, 2018.

great manual, makes impossible jobs possible. without a manual you can not do the job, a must have.


Terence Maulhardt on Apr 25, 2018.

Great resource. Excellent information provided.


Dean Masman on Apr 22, 2018. Need help to

Need help to install automate choke


Vinny on Sep 01, 2014. Tech

Need help to instal automate choke


Jeff on Mar 06, 2013.



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