Mercury MerCruiser GM 4 Cylinder 181 cid 3.0L Marine Engines Service Manual Number 26

CLOSED COOLED MODELS
SERVICE MANUAL NUMBER 26
Torque Specifications
Description
lb-in.
lb-ft
Nm
Drain Plugs
Securely
Heat Exchanger End Caps
Reservoir to Thermostat Housing
Thermostat Cover
190
22
41
27
30
20
Hose Clamps
Securely
Heat Exchanger Mounting Brackets
Lubricants/Sealants/Adhesives
Description
Part Number
92-825407A3
92-34227--1
Quicksilver 2-4-C Marine Lubricant With
Teflon
Quicksilver Perfect Seal
Specifications
Cooling System Capacity
Thermostat
9 (8.5)
143° F (62° C)
14 psi (97 kPa)
Cap Pressure
Description
There are several configurations of this cooling system, but the operation is essentially iden-
tical. Basically, the system is composed of two separate subsystems: the seawater system
and the closed cooling system. The seawater system is similar in function to the fan used
in an automobile  because it absorbs heat (from  the closed cooling system) as  it passes
through the heat exchanger. The closed cooling system is similar in function to the rest of
the cooling system in an automobile.
The coolant recovery system keeps the reservoir full. Normal coolant overflow into recovery
bottle is  approximately 1/2 pint  (230 ml)  during warm-up. The  coolant recovery  system
draws coolant back into the reservoir from the recovery bottle as the engine cools. As long
as there is coolant in the recovery bottle, the reservoir should remain completely full. If not,
there’s a vacuum leak,  usually at the hose leaving the reservoir,  or the gasket under the
recovery filler cap. The gasket seals against the outer rim of the filler neck.
IMPORTANT: The coolant (antifreeze) flows around the outside of the cooling tubes
while seawater flows through the inside of the cooling tubes in the heat exchanger.
Engine exhaust manifold is seawater cooled. Sterndrive seawater pickup pumps seawater
through the heat exchanger.
Index
Page 6B-2
90-861329--1   MARCH   1999
Product Specification
CategoriesMercury MerCruiser Manuals
Tags
Model Year1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
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(6 votes, average: 5 out of 5)
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Mercury MerCruiser GM 4 Cylinder 181 cid 3.0L Marine Engines Service Manual Number 26 SKU UPC Model
MARIUZAN GONCALVES on Jun 09, 2018. Good

Thanks for sharing this material. Helps a lot after suffering with bad mechanics. spend too much money and nothing very good


jerry l clark on Jun 05, 2018.

great manual, makes impossible jobs possible. without a manual you can not do the job, a must have.


Terence Maulhardt on Apr 25, 2018.

Great resource. Excellent information provided.


Dean Masman on Apr 22, 2018. Need help to

Need help to install automate choke


Vinny on Sep 01, 2014. Tech

Need help to instal automate choke


Jeff on Mar 06, 2013.



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