Mercury MerCruiser GM 4 Cylinder 181 cid 3.0L Marine Engines Service Manual Number 26

MERCARB 2 BARREL CARBURETOR
SERVICE MANUAL NUMBER 26
c.   Fuel and Air Passages: Passages  must be perfectly clean for proper carburetor
operation.
d.   Accelerator Pump Plunger and Return Spring: Inspect pump plunger cup, pump
plunger spring (on pump assembly) and return spring.
e.   Power Piston Spring: Check power piston spring for weakness or distortion.
f.
Idle Mixture  Needle: Inspect  idle mixture  needle. If  damaged, needle  must be
replaced.
g.   Levers and Linkages: Check levers, links and rods for wear.
h.   Throttle Valve and Shaft: Check throttle shaft for excessive looseness in throttle
body. Check  throttle valve  and shaft for  binding through  entire operating range,
making sure valve opens and closes completely. Throttle body assembly  must be
replaced if throttle valve and shaft are worn or damaged.
i.
Choke Valve and Shaft and Lever Assembly: Check shaft and lever assembly for
excessive looseness in air horn assembly. Check choke valve and shaft and lever
assembly for binding through entire operating range, making sure valve opens and
closes completely. Air horn assembly must be replaced if choke valve and shaft and
lever assembly are worn or damaged.
j.
Inspect Casting for visible damage. Inspect gasket surfaces. Inspect accelerator
pump plunger well for scoring or deposits.
Reassembly
IMPORTANT: DO NOT  force idle mixture needle  against seat as damage  to needle
and/or seat will result.
FLOAT BOWL ASSEMBLY
IMPORTANT: Place float bowl and  throttle assemblies in holding fixture to prevent
throttle valves from being damaged.
1.
Install check ball, spring, and  retainer in passage as shown. Push retainer firmly  into
slots.
c
b
a
72408
a  - Check Ball
b  - Spring
c  - Retainer
Page 5B-26
90-861329--1   MARCH 1999
INDEX
Product Specification
CategoriesMercury MerCruiser Manuals
Tags
Model Year1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
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(6 votes, average: 5 out of 5)
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Mercury MerCruiser GM 4 Cylinder 181 cid 3.0L Marine Engines Service Manual Number 26 SKU UPC Model
MARIUZAN GONCALVES on Jun 09, 2018. Good

Thanks for sharing this material. Helps a lot after suffering with bad mechanics. spend too much money and nothing very good


jerry l clark on Jun 05, 2018.

great manual, makes impossible jobs possible. without a manual you can not do the job, a must have.


Terence Maulhardt on Apr 25, 2018.

Great resource. Excellent information provided.


Dean Masman on Apr 22, 2018. Need help to

Need help to install automate choke


Vinny on Sep 01, 2014. Tech

Need help to instal automate choke


Jeff on Mar 06, 2013.



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