Mercury MerCruiser GM 4 Cylinder 181 cid 3.0L Marine Engines Service Manual Number 26

CHARGING SYSTEM
SERVICE MANUAL NUMBER 26
2.
Test rotor field circuit for grounds  (Test 2), using an ohmmeter (set on R x1  scale) as
follows:
a.   Connect one lead of ohmmeter to either slip ring and the other lead to rotor shaft or
pole pieces.
b.   Meter should indicate no continuity (meter should not move).
c.   If continuity does exist, complete rotor assembly must be replaced.
IMPORTANT: If alternator has  output at low speeds, but  no output at high speeds,
rotor  field winding  may  be shorting  or  grounding out,  due  to centrifugal  force.
Replace rotor if all other electrical components test good.
STATOR
IMPORTANT: Stator leads MUST BE disconnected from rectifier for this test.
1.
Test stator for grounds (Test 1), using an ohmmeter (set on R x1 scale) as follows:
a.   Connect one lead of ohmmeter to one of the stator leads and the other lead to stator
frame. Be sure that lead makes good contact with frame.
b.   Meter should indicate no continuity (meter should not move). If continuity does exist,
stator is grounded and must be replaced.
2.
Test for opens in stator (Test 2), using an ohmmeter (set on R x1 scale) as follows:
a.   Connect ohmmeter between each pair of stator windings (three different ways).
b.   Continuity should be present in all three cases (meter should move). If it does not,
one or more of the windings are open and stator must be replaced.
a
b
b
b
72833
Testing Stator
a  - Test 1
b  - Test 2
3.
A short in the stator is difficult to detect without special equipment, because of the low
windings resistance. If all other electrical components test out good, and alternator fails
to  produce rated  output, stator  probably  is shorted  and  should be  replaced. Also,
examine stator for heat discoloration, as this usually is a sure sign of a short.
INDEX
Page 4C-20
90-861329--1   MARCH 1999
Product Specification
CategoriesMercury MerCruiser Manuals
Tags
Model Year1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
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(6 votes, average: 5 out of 5)
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Mercury MerCruiser GM 4 Cylinder 181 cid 3.0L Marine Engines Service Manual Number 26 SKU UPC Model
MARIUZAN GONCALVES on Jun 09, 2018. Good

Thanks for sharing this material. Helps a lot after suffering with bad mechanics. spend too much money and nothing very good


jerry l clark on Jun 05, 2018.

great manual, makes impossible jobs possible. without a manual you can not do the job, a must have.


Terence Maulhardt on Apr 25, 2018.

Great resource. Excellent information provided.


Dean Masman on Apr 22, 2018. Need help to

Need help to install automate choke


Vinny on Sep 01, 2014. Tech

Need help to instal automate choke


Jeff on Mar 06, 2013.



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