Mercury MerCruiser GM 4 Cylinder 181 cid 3.0L Marine Engines Service Manual Number 26

181
CID (3.0L) 4 CYLINDER GM ENGINE
SERVICE MANUAL NUMBER 26
Cleaning and Inspection
1.
2.
3.
4.
5.
Wash all parts in cleaning solvent and dry with compressed air.
Inspect pump body and cover for cracks or excessive wear.
Inspect pump gears for damage and excessive wear.
Check for loose drive gear shaft in pump body.
Inspect inside of pump cover for wear that would permit oil to leak past ends of gears.
IMPORTANT: Pump gears  and body are  not serviced separately.  If pump gears or
body are damaged or worn, replacement of entire oil pump assembly is necessary.
6.
7.
Inspect pickup screen and pipe assembly for damage to screen and pipe.
Check pressure regulator valve for fit.
Reassembly
CAUTION
Be careful of twisting, shearing or collapsing pipe while installing in pump. Pickup
screen must be parallel to oil pan bottom when oil pump is installed.
If pickup screen and pipe assembly was removed, mount pump in a soft-jawed vise, apply
Quicksilver Perfect  Seal to  end of  new pipe  and, using  oil pump  suction pipe  installer
(J-21882), tap the pipe in place with a hammer.
IMPORTANT: Oil internal parts liberally before installation.
1.
2.
3.
Install pressure regulator valve and related parts.
Install drive gear in pump body.
Install idler gear in pump body with smooth  side of gear toward pump cover opening.
Align marks made in disassembly.
4.
5.
Fill gear cavity with engine oil.
Install pump cover and torque attaching bolts to 80 lb-in. (9 Nm).
Installation
1.
2.
3.
Install pump to rear main bearing.
Torque oil pump bolt to 65 lb-ft (88 Nm).
Install oil pan as  outlined. The one-piece gasket for  the oil pan may be reused  if still
pliable and not cracked, torn, etc.
Index
Page 3A-36
90-861329--1   MARCH 1999
Product Specification
CategoriesMercury MerCruiser Manuals
Tags
Model Year1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
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(6 votes, average: 5 out of 5)
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Mercury MerCruiser GM 4 Cylinder 181 cid 3.0L Marine Engines Service Manual Number 26 SKU UPC Model
MARIUZAN GONCALVES on Jun 09, 2018. Good

Thanks for sharing this material. Helps a lot after suffering with bad mechanics. spend too much money and nothing very good


jerry l clark on Jun 05, 2018.

great manual, makes impossible jobs possible. without a manual you can not do the job, a must have.


Terence Maulhardt on Apr 25, 2018.

Great resource. Excellent information provided.


Dean Masman on Apr 22, 2018. Need help to

Need help to install automate choke


Vinny on Sep 01, 2014. Tech

Need help to instal automate choke


Jeff on Mar 06, 2013.



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