Mercury MerCruiser GM 4 Cylinder 181 cid 3.0L Marine Engines Service Manual Number 26

181
CID (3.0L) 4 CYLINDER GM ENGINE
SERVICE MANUAL NUMBER 26
IMPORTANT: The following preload adjustment must be done slowly to allow lifter to
adjust itself,  thus  preventing possibility  of the  valve head  contacting  the top  of
piston, which may result in internal damage and/or bent push rods.
5.
6.
7.
Repeat Steps 2-4 to adjust other valves.
Install rocker arm cover, torque to 40 lb-in. (4.5 Nm).
Adjust carburetor idle mixture and idle speed. Check for leaks.
Hydraulic Valve Lifters
Hydraulic  valve  lifters  require  little  attention.  Lifters  are  extremely  simple  in  design.
Normally,  readjustments are  not  necessary and  servicing  requires only  that  care and
cleanliness be exercised in the handling of parts.
Locating Noisy Lifters
Locate a noisy  valve lifter by using a  piece of garden hose approximately  4 ft (1.2 m) in
length. Place one end of hose near end of each intake and exhaust valve, with other end
of hose to the ear. In this manner, sound is localized, making it easy to determine which lifter
is at fault.
Another method is to place a finger on face of valve spring retainer. If lifter is not functioning
properly, a distinct shock will be felt when valve returns to its seat.
General types of valve lifter noise are as follows:
1.
Hard rapping noise - usually caused by plunger becoming tight in bore of lifter body so
that return spring cannot push  plunger back up to working position. Probable causes
are:
Excessive varnish or carbon deposit, causing abnormal stickiness.
Galling or “pickup” between plunger and bore of lifter body, usually caused by an abra-
sive piece of dirt or metal wedged between plunger and lifter body.
2.
Moderate rapping noise - probable causes are:
Excessively high leakdown rate.
Leaky check valve seat.
Improper adjustment.
3.
General noise throughout valve train - this will, in most  cases, be a definite indication
of insufficient oil supply or improper adjustment.
4.
Intermittent clicking - probable causes are:
A microscopic piece of dirt momentarily caught between ball seat and check valve ball.
In rare cases, ball itself may be out of round or have a flat spot.
Improper adjustment.
In most cases, where noise exists in one or more lifters, all lifter units should be removed,
disassembled, cleaned in solvent, reassembled and reinstalled in engine. If dirt, corrosion,
carbon, etc., exists in one unit, it probably exists in all units. It would only be a matter of time
before all lifters caused trouble.
Index
Page 3A-20
90-861329--1   MARCH 1999
Product Specification
CategoriesMercury MerCruiser Manuals
Tags
Model Year1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
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(6 votes, average: 5 out of 5)
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Mercury MerCruiser GM 4 Cylinder 181 cid 3.0L Marine Engines Service Manual Number 26 SKU UPC Model
MARIUZAN GONCALVES on Jun 09, 2018. Good

Thanks for sharing this material. Helps a lot after suffering with bad mechanics. spend too much money and nothing very good


jerry l clark on Jun 05, 2018.

great manual, makes impossible jobs possible. without a manual you can not do the job, a must have.


Terence Maulhardt on Apr 25, 2018.

Great resource. Excellent information provided.


Dean Masman on Apr 22, 2018. Need help to

Need help to install automate choke


Vinny on Sep 01, 2014. Tech

Need help to instal automate choke


Jeff on Mar 06, 2013.



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