Mercury MerCruiser GM 4 Cylinder 181 cid 3.0L Marine Engines Service Manual Number 26

CHARGING SYSTEM
SERVICE MANUAL NUMBER 26
IMPORTANT: DO NOT clamp vise on rotor pole pieces when tightening pulley nut (in
next step), or pole pieces may be distorted.
4.
Slide fan spacer onto rotor shaft. Install fan, pulley, lockwasher and nut on shaft. Clamp
pulley in a vise,  using protective jaws or an  old oversize V-belt to protect pulley,  and
torque nut  to specifications.  Tighten vise only  enough to  allow tightening of  nut, as
excessive tightening may distort pulley.
5.
Assemble stator to rectifier by soldering the three leads to the three rectifier terminals.
a
72826
a  - Stator Lead Connections
NOTE: Be sure to connect leads to their original positions.
6.
Install assembled  stator and  rectifier assembly  into rear  end frame,  aligning scribe
marks on each (scribed during disassembly), and install Phillips head screw and washer
to retain.
IMPORTANT: The insulating washers MUST BE installed as shown or damage to the
alternator will result.
7.
Position stator down with rear end frame up and reinstall insulators, nuts and condenser.
c
b
b
a
72561
a  - Insulators (3)
b  - Nuts (5) (One Removed)
c  - Condenser
INDEX
Page 4C-24
90-861329--1   MARCH 1999
Product Specification
CategoriesMercury MerCruiser Manuals
Tags
Model Year1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011
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(6 votes, average: 5 out of 5)
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Mercury MerCruiser GM 4 Cylinder 181 cid 3.0L Marine Engines Service Manual Number 26 SKU UPC Model
MARIUZAN GONCALVES on Jun 09, 2018. Good

Thanks for sharing this material. Helps a lot after suffering with bad mechanics. spend too much money and nothing very good


jerry l clark on Jun 05, 2018.

great manual, makes impossible jobs possible. without a manual you can not do the job, a must have.


Terence Maulhardt on Apr 25, 2018.

Great resource. Excellent information provided.


Dean Masman on Apr 22, 2018. Need help to

Need help to install automate choke


Vinny on Sep 01, 2014. Tech

Need help to instal automate choke


Jeff on Mar 06, 2013.



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