SERVICE MANUAL NUMBER 26
CHARGING SYSTEM
ELECTRICAL SYSTEM
Section 4C - Charging System
Table of Contents
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . 4C-2
Replacement Parts Warning . . . . . . . . . . . . 4C-3
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C-3
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 4C-4
System Components . . . . . . . . . . . . . . . . . . 4C-5
Periodic Maintenance . . . . . . . . . . . . . . . . . . 4C-6
Drive Belt Tension Adjustment . . . . . . . . . . 4C-7
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . 4C-7
Troubleshooting Tests (Alternator on
Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C-7
Circuitry Test . . . . . . . . . . . . . . . . . . . . . . . 4C-8
Current Output Test . . . . . . . . . . . . . . . . 4C-10
Voltage Output Test . . . . . . . . . . . . . . . . 4C-11
Alternator Repair . . . . . . . . . . . . . . . . . . . . . 4C-12
Removal . . . . . . . . . . . . . . . . . . . . . . . . . 4C-12
Exploded View . . . . . . . . . . . . . . . . . . . . 4C-13
Disassembly . . . . . . . . . . . . . . . . . . . . . . 4C-14
Cleaning and Inspection . . . . . . . . . . . . 4C-18
Component Testing . . . . . . . . . . . . . . . . 4C-19
Reassembly . . . . . . . . . . . . . . . . . . . . . . 4C-23
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 4C-28
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C-29
Battery Cables . . . . . . . . . . . . . . . . . . . . 4C-29
Mando 55 Amp Alternator . . . . . . . . . . . . . 4C-30
Identification . . . . . . . . . . . . . . . . . . . . . . 4C-30
Replacement Parts Warning . . . . . . . . 4C-30
Specifications . . . . . . . . . . . . . . . . . . . . . 4C-30
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C-31
Lubricants/Sealants/Adhesives . . . . . . 4C-31
Torque Specifications . . . . . . . . . . . . . . 4C-31
Battery Isolator Diagram . . . . . . . . . . . . 4C-32
Mando 65 Amp Alternator . . . . . . . . . . . . . 4C-33
Identification . . . . . . . . . . . . . . . . . . . . . . 4C-33
Replacement Parts Warning . . . . . . . . 4C-33
Specifications . . . . . . . . . . . . . . . . . . . . . 4C-33
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C-34
Lubricants/Sealants/Adhesives . . . . . . 4C-34
Torque Specifications . . . . . . . . . . . . . . 4C-34
Exploded View . . . . . . . . . . . . . . . . . . . . . . . 4C-35
4
C
INDEX
90-861329--1
MARCH 1999
Page 4C-1
| Categories | Mercury MerCruiser Manuals |
|---|---|
| Tags | Mercury MerCruiser 181 CID |
| Model Year | 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 |
| Download File |
|
| Document File Type | |
| Copyright | Attribution Non-commercial |
(6 votes, average: 5 out of 5)
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