Mercury-MerCruiser GM V6 262 CID 4.3L Marine Engines Service Manual Number 25 Sections 1-3

SERVICE MANUAL NUMBER 25
262 CID (4.3L) ENGINES
IMPORTANT: Be sure to install  new pistons in same cylinders for  which they were
fitted,  and used  pistons in  same  cylinder from  which they  were  removed. Each
connecting rod and bearing cap should be marked, beginning at front of engine (1,
3
and 5 in left  bank and 2, 4 and 6  in right bank). Numbers on connecting  rod and
bearing cap must be on same side when installed in cylinder bore. If a connecting rod
is ever transposed from  one block or cylinder to another, new  bearings should be
fitted and  connecting rod  should be  numbered  to correspond  with new  cylinder
number.
a
72552
a  - Piston Ring Compressor (J-8037)
5.
6.
Remove connecting rod bolt guide.
Install bearing caps and torque nuts to 20 lb-ft (27 Nm), then tighten nuts an additional
70
degrees angular torque using a Torque Angle Gauge.
7.
Check connecting rod side clearance.
NOTE: If bearing replacement is required, refer to “Connecting Rod Bearings.”
8.
Install oil pump.
a.   Install dipstick and oil pan.
b.   Install cylinder heads.
c.   Install intake manifold.
d.   Install distributor.
9.
Fill crankcase with oil. Refer to SECTION 1 - “Maintenance.”
Torque rocker arm nuts to 22 lb-ft (30 Nm).
10.
Index
90-861328--1
NOVEMBER 1999
Page 3A-83
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1998, 1999, 2000, 2001
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Mercury-MerCruiser GM V6 262 CID 4.3L Marine Engines Service Manual Number 25 Sections 1-3 SKU UPC Model
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