Mercury-MerCruiser GM V6 262 CID 4.3L Marine Engines Service Manual Number 25 Sections 1-3

SERVICE MANUAL NUMBER 25
262 CID (4.3L) ENGINES
IMPORTANT:  Excessive  valve  stem  to  bore  clearance  will  cause  excessive  oil
consumption and possible valve breakage. Insufficient clearance will result in noisy
and sticky valves.
4.
Measure valve stem clearance as follows:
a.   Attach a dial indicator  to cylinder head, positioning  it against the valve  stem and
close to the valve guide.
b.   Holding valve head off seat about 1/16 in. (2 mm), move valve stem back and forth
in direction shown. Compare stem clearance with specifications.
c.   If clearance exceeds  specifications, it will be necessary  to ream valve guides for
oversized valves, as outlined under “Valve Guide Bore Repair.”
b
c
a
72336
a  - Valve Stem
b  - Dial Indicator
c  - Valve Guide
Valve Guide Bore Repair
IMPORTANT: Be sure to measure valve stem diameter of both the intake and exhaust
valve, as valve stem diameter may or may not be the same for both valves.
If .015  in. oversize valves  are required, ream  valve guide bores  for oversize valves,  as
follows:
1.
2.
Measure valve stem diameter of old valve being replaced and select proper size valve
guide reamer from chart below.
Standard Valve Stem Diameter
Reamer Required for .015 in. Oversize Valve
.341
in.
J-5830-2
Ream valve guide bores, as shown.
72886
3.
Remove the sharp corner created by reamer at top of valve guide.
Index
90-861328--1
NOVEMBER 1999
Page 3A-49
Product Specification
CategoriesMercury MerCruiser Manuals
Tags,
Model Year1998, 1999, 2000, 2001
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Mercury-MerCruiser GM V6 262 CID 4.3L Marine Engines Service Manual Number 25 Sections 1-3 SKU UPC Model
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