Volvo Penta MD5A Marine Diesel Engine Workshop Manual

93.
gaskets. Check that the rubber damper is not damaged.
Fit  the   exhaust  elbow  and   the  gearbox.  Use   new  ELECTRICAL  SYSTEM
IMPORTANT
The following applies to engines fitted with alternators:
1.
Do   not   break   the   electrical   circuit   between   the
alternator and the battery when the engine is running.
If  a  main  switch  is  fitted  it  must  therefore  not  be
turned off until the engine is stopped.
No   lead  must   be  disconnected   when   the  engine   is
running  since this  can irreparably  damage  the charging
regulator.
2.
The battery,  battery cable  and cable terminals  are to  be
checked regularly.  The battery  poles are  to be  properly
clean  and the  cable  terminals  are to  be  tight and  well
greased  so that  a  break in  the circuit  cannot  occur. All
other  cables   are  to  be  properly   connected,  no  loose
connections   must   occur.   The   battery’s   positive   and
negative connections must on  no condition be exchanged
when the battery is connected.
3.
When starting  with an auxiliary  battery, check first  that it
has  the  same   rated  voltage  as   the  standard  battery.
Connect the auxiliary battery  with positive to positive and
negative to  negative. Remove the  auxiliary battery  when
the engine has  started. Notel The cables  to the standard
battery must on no condition be disconnected.
BLEEDING THE FUEL SYSTEM
94.
Fuel   system  bleeding   is   always  carried   out   in  the
following  cases:  When  the  microfilter  is  changed   - when
draining via  the drain plug -  when cleaning the gauze  in the
fuel pump  - when the  fuel tank has run dry  - when fitting an
injector pump  - after leaks  in or repairs  on, the  fuel piping -
when the engine has been out of use for a long time.
Bleeding is carried out as follows:
Open the  air bleed screw  1 in the  microfilter. Pump  up fuel
using  the hand  pump   2  until  clean  air-free fuel  runs out.
Close the  air bleed  screw. If the  pump effect  is poor rotate
the  engine  until  the  pump’s  drive   cam  assumes  another
position. If  the injector pump  has been dismantled  or, when
the engine  is to be started  for the first  time after renovation,
4.
5.
When  carrying  out  electrical  welding  on  the  engine  or
associated   installation   parts   the   charging   regulator’s
cable  must  be  disconnected  and  insulated  first.  After-
wards both the battery cable terminals can be removed.
When carrying out  repairs on the generator, both  battery
cable terminals must  always be disconnected. The same
applies if the battery is given a quick charge.
the injection pump must be bled.  Open the air bleed screw 3    6.   Never test a connection with  a screwdriver or similar tool
on the  injection pump.  Pump the hand  pump 2  until air-free
fuel runs  out. Loosen  the pressure connection  4 and  rotate
the engine  with the starter motor  until fuel runs  out from the
pressure pipe. Tighten the pressure connection and  start the
engine.
to see if it sparks.
26
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Volvo Penta MD5A Marine Diesel Engine Workshop Manual SKU UPC Model
Terry Baldwin on Nov 11, 2014. Volvo Penta MD5A Marine Diesel Engine - Workshop Manual

Very useful download. Thanks VM.


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