Volvo Penta MD5A Marine Diesel Engine Workshop Manual

Flywheel cover and hand starting mechanism
that the transmission cover must be machined since the
57.
Unscrew nut  1 and remove  it and  washer 2 holding  the     new camshaft gear is thicker than the earlier gear and
hand starting gearwheel  3. Then remove the  gearwheel from     consequently there is not enough space for it in the
the shaft  A. Knock  the shaft  out from  the cover. Loosen  the     transmission cover. The axial guide face distance A must be
set screw 5 which holds the spacer washer and  knock out the    filed down by 3mm (0,1181 in.).
spacer  washer   when  the  bearings   7  has  been   removed.
Remove  key 8,  slide off  the  spacer ring  9  and pull  off ball
bearing 10 after which seal  11 can be pulled off. Note! If only
the seal 11 is to be changed, pin 12 can be knocked out, after
which the seal can be removed.
If  the camshaft  is damaged  this  means that  the camshaft
gear must be replaced in this case  as well. This also means
that  the  axial  guide  face  must  be  filed  down  by  3  mm
(0,1181
in.).
58.
Replace damaged  parts and  reassemble the  pin, seal,
ball  bearing  and  spacer  ring  on  the  shaft.  Fit  the  spacer
washer  into the  cover  and tighten  it in  position with the  set
screw. Note!  Ensure that  the spacer  washer’s groove  faces
the locking screw’s centre. Fit the shaft in the cover. Place the
key in  position and then  the ball  bearing. Fit the  gearwheel.
Secure it  with a  washer and  nut. Knock  out  seal 1 from  the
flywheel cover. Press in a new seal afterwards.
60.
If  the  transmission  cover  is damaged  and  must  be
replaced,   this  means   that  even   the   camshaft  and   the
camshaft   gear  must   be   replaced.  The   replacement   is
necessary because the  axial guide in the new  transmission
cover  is  shortened  by  3  mm  (0,1181  in.)  which  in  turn
means  that the  camshaft will  have an  axial  play of  3 mm
(0,1181
in.).
The camshaft,  camshaft  gear and  transmission cover  are
interchangable   as  of  engine   no.  1076   inclusive.  When
changing camshaft gears  of a later type, the camshaft  shall
be pressed out of the camshaft gear.
Take care of the key. Check the camshaft for wear. See the
technical data.
Place the key in the camshaft and press on the camshaft
gear. The distance from the camshaft end to the camshaft
gear’s hub must be 136 mm (5,354 in.). See fig.
Camshaft
59.
In such cases (on engines with engine nos. 100-1075)
where a camshaft gear change is necessary, the camshaft
must be changed as well. A new camshaft gear cannot  be
fitted to an early type of camshaft. Furthermore this means
17
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Volvo Penta MD5A Marine Diesel Engine Workshop Manual SKU UPC Model
Terry Baldwin on Nov 11, 2014. Volvo Penta MD5A Marine Diesel Engine - Workshop Manual

Very useful download. Thanks VM.


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