Volvo Penta MD5A Marine Diesel Engine Workshop Manual

4
9.  Lubricate the mandrel tool 884537  and insert the tool
Valve and valve seat grinding
into the sleeve. (Ensure that the centre screw is sufficiently
unscrewed.) Place some nuts or several washers on the
studs so that the yoke can be tightened in place with the
51.  Machine  the  valve seats  by  milling or  grinding  them.
Grind no more than is necessary to give the seat the correct
shape and a good mating surface. The seat angle C shall be
fixing nuts. Screw in the mandrel as far as the mating face of     45°  and the width “B” approximately  1 mm (0,0394 in.). The
the sleeve allows. The mandrel is then withdrawn. Remove
the tool.
width is  adjusted with a  39° and a 60°  miller respectively or
a  grinding   disc.  Clean  the  valves   and  grind  them   in  a
machine.  The  valves’  face   angle  D  shall  be  44,5°.   The
sealing  surface  is  ground  no  more than  is  necessary  to
“clean” it.  If less than  1 mm (0,0394  in.) is left  on the valve
edge it is to be  discarded. Likewise the valve is discarded  if
the valve stern is not straight or if dimension “A” exceeds 2,5
mm (0,0984 in.). Note!  If this dimension is exceeded even if
a new valve is fitted, the cylinder head must be changed.
50.
Adjust the  length of sleeve  protruding from the  cylinder
head face, (length is  0,9 mm) (0,0354 in.) and check that  the
sleeve is correctly fitted (dimension 19,5 mm). (0,7677 in.).
Rocker mechanism
52.
Remove the circlip from the rocker shaft and remove the
rocker arms.  Clean  the parts.  Be particularly  careful when
cleaning the rocker shaft oil channels  3 and the rocker arm’s
oil hole, see also fig. 53.
15
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Volvo Penta MD5A Marine Diesel Engine Workshop Manual SKU UPC Model
Terry Baldwin on Nov 11, 2014. Volvo Penta MD5A Marine Diesel Engine - Workshop Manual

Very useful download. Thanks VM.


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