Volvo Penta MD2010 MD2020 MD2030 MD2040 Workshop Manual

Electrical  system
Galvanic corrosion
Electric welding
MD201OB/C,  MD2020B/C, MD203OB/C,  MD204OB/C
Remove  the plus and  minus leads  from the batteries,
and then remove  all cables  to the alternator.
The engine�s   flywheel  housing  and transmission  (re-
verse gear/S-drive)   are electrically  insulated  from  the
engine.  Note the  fitting sequence  on the  screw union
(Fig. 113).  The insulation  sleeve  pos.  1 is only fitted  on
one of the  screws (optional  screw).
Always  connect the  welding  clip to the  component
which  is to be welded  and as  close to  the weld point  as
possible.  The clip must  never be  connected to  the en-
gine or so  that the current  can pass  over a bearing.
Q
WARNING!  The flywheel  housing  or transmission
On completion  of welding:   Always connect  the
cables  to the alternator   before the battery  leads
are replaced.
0
(reverse  gear alt. S-drive)  must under  no circum-
stances  be earthed.  Earthing  of these  compo-
nents can  result in  serious damage  as  a result of
galvanic  corrosion.
Repair instructions
Starting with  auxiliary battery
Note: If  the start battery  has  frozen it must  be thawed
first before  a start  attempt is  made with  the auxiliary
battery.  Check that the  battery is  not damaged  before
connecting it  again.
1.
Check  that the auxiliary  battery�s   rated voltage  cor-
responds  to the engine�s   system voltage  (12V).
2.
Connect  the red auxiliary  lead (+)  to the auxiliary
battery and  then to the  flat battery.  Then connect
the black  auxiliary  lead (-) to  the auxiliary  battery,
and finally  to a point  some distance  from the  flat
batteries,  e.g. at the  main switch  on the minus  lead
or at the  minus lead�s  connection  on  the starter mo-
tor (2-pole  electrical  system), or at  the minus lead�s
connection  on the engine  (one-pole  system).
3.
4.
Start the engine.  NOTE!  Do not touch  the con-
nection  during the  attempt to start  (risk for
sparks)  and do not  lean over any  of the bat-
teries.
Remove  the leads in  exactly the reverse  order  to
the way they  were connected.   NOTE!  The ordin-
ary leads  to the standard  battery  must absolute-
ly not be disconnected.
Fig. 113.  Electrical insulation  (A)  of the flywheel  hous-
ing  and transmission
1.
3.
Insulation sleeve
Washer
2. Insulation washer
71
Product Specification
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Volvo Penta MD2010 MD2020 MD2030 MD2040 Workshop Manual SKU UPC Model
zljkn on Sep 15, 2018. YES

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Henning Hansen on Jul 16, 2018. Volvo penta md2030

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X on Apr 28, 2018.

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rune on Oct 23, 2013.



One thought on “Volvo Penta MD2010 MD2020 MD2030 MD2040 Workshop Manual

  1. Pages 58 and 59 are missing from Volvo Penta MD2010 MD2020 MD2030 MD2040 Workshop Manual. I need only these pages at present!

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